Abstract
During high-speed tests using a hydraulic tensile machine, the force measurements are destroyed by the system ringing effect. In this work, the ringing of the test system was analyzed using FEM, which resulted in the development of a new type of test sample. Depending on the material’s elastic properties and plastic work hardening rate, the new specimen has a specially designed minor plastic deformation area in addition to the usual plastic deformation zone. A ringing-free sample area can be created so that the test force can be measured there using strain gauge sensors. The plastic deformation and damage behavior can be determined for a wide range of strain rate, from 0.0001 to 5000/s. Based on the equations for one-dimensional stress waves and the stress wave attenuation due to dislocation motion, a simplified model with analytical formulation could be established and programmed in MATLAB. Verifications show a good prediction of the sample’s geometry using this simplified model.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Haufe A (2010) Recent developments in damage and failure modeling with LS-DYNA, Nordic LS-DYNA Users Forum, Nordic LS-DYNA Users Forum-2010
Gese H, Dell H, Reisner M, Brenner F (2014) Improved prediction of material fracture with CrachFEM. Paper presented at the 3rd MATFEM Conference, Hohenkammer
Klitschke S, Böhme W (2014) Crashverhalten von Stählen im Automobilbau bei unterschied-lichen mehrachsigen Belastungen. Paper presented at Werkstoffprüfung, Halle 2014:213–218
DIN EN ISO 6892–1, Metallic materials - Tensile testing - Part 1: Method of test at room temperature (ISO 6892–1:2016), 2016
Metallic materials - Tensile testing at high strain rates - Part 2: Servo-hydraulic and other test systems (ISO 26203–2)
Ermittlung mechanischer Eigenschaften an Blechwerkstoffen bei hohen Dehraten im Hochgeschwindigkeitszugversuch (SEP 1230)
Yan B, Kuriyama Y, Uenishi A, Cornette D, Borsutzki M, Wong C (2006) Recommended practice for dynamic testing for sheet steels - development and round robin tests. SAE Trans 155:147–157
Böhme B (2008) FAT-Richtlinie Dynamische Werkstoffkennwerte für die Crashsimulation. Material Test 50:199–205
Xiao X (2008) Dynamic tensile testing of plastic materials. Polym Test 27:164–178. https://doi.org/10.1016/j.polymertesting.2007.09.010
Zhu D, Rajan S, Mobasher B, Peled A, Mignolet A (2011) Modal analysis of a servo-hydraulic high speed machine and its application to dynamic tensile testing at an intermediate strain rate. Exp Mech 51:1347–1363
Li J, Fang XF (2014) Stress wave analysis and optical force measurement of servo-hydraulic machine for high strain rate testing. Exp Mech 54:1497–1501. https://doi.org/10.1007/s11340-014-9929-4
Fang XF, Grams R (2017) Neue Entwicklungen in der Materialprüfung bei sehr hohen Dehnraten. Paper presented at Werkstoffprüfung 2017 - Fortschritt in Werkstoffprüfung in Forschung und Praxis, Berlin, Nov. 2017
Fang XF, Grams R (2018) A novel oscillation-free force measurement for the determination of material properties during high-speed tests. ASTM Journal of Testing and Evaluation. https://doi.org/10.1520/JTE20180887
Wang LL (2007) Foundations of stress waves. Elsevier
Achenbach JD (1999) Wave propagation in elastic solids. Elsevier
Maurel A, Mercier J-F, Lund F (2004) Elastic wave propagation through a random array of dislocations. Phys Rev B 70:024303. https://doi.org/10.1103/PhysRevB.70.024303
Maurel A, Pagneux V, Barra F, Lund F (2005) Wave propagation through a random array of pinned dislocations: Velocity change and attenuation in a generalized Granato and Lücke theory. Phys Rev B 72:174111. https://doi.org/10.1103/PhysRevB.72.174111
Fang X.F. to be published
Boggs PT, Tolle JT (1995) Sequential quadratic programming. Acta Numer 4:1–51
Acknowledgements
This work was supported by the German Research Foundation (Deutsche Forschungsgemeinschaft, grant No.: FA 1024/5-1), to which I am indebted. The author also thanks Mr. Jens Olschewski for his MATLAB programming and Mr. Chongyang Zeng for his technical support.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2022 The Minerals, Metals & Materials Society
About this paper
Cite this paper
Fang, X. (2022). A New Sample for Oscillation-Free Force Measurement at High Strain Rates and Its Physical Principles. In: Inal, K., Levesque, J., Worswick, M., Butcher, C. (eds) NUMISHEET 2022. The Minerals, Metals & Materials Series. Springer, Cham. https://doi.org/10.1007/978-3-031-06212-4_70
Download citation
DOI: https://doi.org/10.1007/978-3-031-06212-4_70
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-031-06211-7
Online ISBN: 978-3-031-06212-4
eBook Packages: Chemistry and Materials ScienceChemistry and Material Science (R0)