Abstract
Tube hydroforming (THF) is often used to manufacture complex parts from tubular blanks. Compared with welding and casting, it has more advantages such as less processing, lighter weight, improved mechanical properties. Many industrial sectors such as bicycles, automobiles, aeroplanes, oil and gas industries have parts made using this technology. In tube metal forming, the distribution of thickness and thinning rate influence the quality of the product, which determine by many input parameters such as process parameters, die cavity, tubular material, and shaping methods. However, the thinning phenomena in THF are much more severe than in other shaping processes because of the shaping characteristics. By finite element method (FEM), this paper focuses to resolve the relationship between the degree of thickness deformation and input process parameters, including internal fluid pressure, axial displacement, and coefficient of friction in this technology when T-shape fitting was hydroformed. The chosen product shape uses in many engineering applications. The study results are demonstrated in diagrams; they may be applied in the design of products, calculation, and control of input process parameters in industrial manufacturing.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Pham, V.N.: Hydrostatic Forming Technology, 1st edn. Bach Khoa Publishing House (2007)
Koç, M.: Hydroforming for Advanced Manufacturing, 1st edn. Woodhead Publishing Limited (2008)
Singh, H.: Fundamentals of Hydroforming, 1st edn. The Society of Manufacturing Engineers (2003)
Bell, C., Corney, J., Zuelli, N., Savings, D.: A state of the art review of hydroforming technology: its applications, research areas, history, and future in manufacturing. Int. J. Mater. Form. 13(5), 789–828 (2020)
Valberg, H.S.: FEA of forging. In: Applied Metal Forming: Including FEM Analysis, pp. 285–319. Cambridge University Press, Cambridge (2010)
Abbassi, F., Ahmad, F., Gulzar, S., Belhadj, T., Karrech, A., Choi, H.S.: Design of T-shaped tube hydroforming using finite element and artificial neural network modeling. J. Mech. Sci. Technol. 34, 1129–1138 (2020). https://doi.org/10.1007/s12206-020-0214-4
Pandey, A.K., Walunj, B.S., Datea, P.P.: simulation based approach for light weighting of transmission components using tube hydroforming. Procedia Manuf. 15, 915–922 (2018). https://doi.org/10.1016/j.promfg.2018.07.405
Nielsen, C.V., Martins, P.A.F.: Metal Forming: Formability, Simulation, and Tool Design. Academic Press (2021). https://doi.org/10.1016/B978-0-323-85255-5.00010-8
Han, S., Woo, Y., Hwang, T., Oh, I., Moon, Y.H.: Tailor layered tube hydroforming for fabricating tubular parts with dissimilar thickness. Int. J. Mach. Tools Manuf. 138, 51–65 (2019). https://doi.org/10.1016/j.ijmachtools.2018.11.005
Reddy, P.V., Reddy, B.V., Ramulu, P.J.: An investigation on tube hydroforming process considering the effect of frictional coefficient and corner radius. Adv. Mater. Process. Technol. 6(1), 84–103 (2019). https://doi.org/10.1080/2374068X.2019.1707437
Chen, M., Xiao, X., Tong, J., Guo, H., Wen, J.: Optimization of loading path in hydroforming of parallel double branched tube through response surface methodology. Adv. Eng. Softw. 115, 429–438 (2018). https://doi.org/10.1016/j.advengsoft.2017.11.003
Gale, W.F., Totemeier, T. C.: Smithells Metals Reference Book, 8th edn. Butterworth-Heinemann (2004). Elsevier and The Materials Information Society
Bogoyavlensky, K.N., Vagin, V.A., Kobyshev, A.N., et al.: Hydro-plastic Processing of Metals. Mashinostroenie, Moscow; Teknika, Sophia, U.S.S.R (1988)
Schey, J.A.: Tribology in metalworking: friction, lubrication, and wear. J. Appl. Metalwork. 3, 173 (1984). https://doi.org/10.1007/BF02833697
Jirathearanat, S.: Advanced methods for finite element simulation for part and process design in tube hydroforming, Ph.D. Dissertation, Department of Mechanical Engineering, The Ohio State University (2004)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2022 The Author(s), under exclusive license to Springer Nature Switzerland AG
About this paper
Cite this paper
Quang, V.D., Van Duy, D., Trung, N.D., Van Nghe, P., Kien, L.T. (2022). Research into the Influences of Process Parameters on the Quality of the Product of Hydroformed T-Shape Tube. In: Long, B.T., Kim, H.S., Ishizaki, K., Toan, N.D., Parinov, I.A., Kim, YH. (eds) Proceedings of the International Conference on Advanced Mechanical Engineering, Automation, and Sustainable Development 2021 (AMAS2021). AMAS 2021. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-99666-6_22
Download citation
DOI: https://doi.org/10.1007/978-3-030-99666-6_22
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-99665-9
Online ISBN: 978-3-030-99666-6
eBook Packages: EngineeringEngineering (R0)