Abstract
An accurate and fast estimation of cutting forces is necessary for improving the performance of five-axis milling. However, the engagement between cutter and workpiece is very complex and irregular, it represents the main challenge for the prediction of cutting forces. This research aims to present a cutting force model of five-axis ball end milling, in which the effects of lead and tilt angles are investigated. The simulation results show that the resultant cutting force and total engagement area between cutter and workpiece are increased rapidly when the tilt and lead angles are close to zero. The cutting forces under different tool orientations are analyzed. The results of the proposed approach are successfully evaluated by the existing model.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Ozturk, E., Tunc, L.T., Budak, E.: Investigation of lead and tilt angle effects in 5-axis ball-end milling processes. Int. J. Mach. Tools Manuf. 49(14), 1053–1062 (2009)
Han, S.G., Zhao, J.: Effect of tool inclination angle on surface quality in 5-axis ball-end milling. Adv. Mater. Res. 97–101, 2080–2084 (2010)
Tan, L., Yao, C., Ren, J., Zhang, D.: Effect of cutter path orientations on cutting forces, tool wear, and surface integrity when ball end milling TC17. Int. J. Adv. Manuf. Technol. 88(9–12), 2589–2602 (2016). https://doi.org/10.1007/s00170-016-8948-y
Liu, M.-K., Tran, M.-Q., Chung, C., Qui, Y.-W.: Hybrid model- and signal-based chatter detection in the milling process. J. Mech. Sci. Technol. 34(1), 1–10 (2020). https://doi.org/10.1007/s12206-019-1201-5
Tran, M.-Q., Liu, M.-K., Tran, Q.-V.: Analysis of milling chatter vibration based on force signal in time domain. In: Sattler, K.-U., Nguyen, D.C., Vu, N.P., Long, B.T., Puta, H. (eds.) ICERA 2020. LNNS, vol. 178, pp. 192–199. Springer, Cham (2021). https://doi.org/10.1007/978-3-030-64719-3_22
Chung, C., Tran, M.-Q., Liu, M.-K.: Estimation of process damping coefficient using dynamic cutting force model. Int. J. Precis. Eng. Manuf. 21(4), 623–632 (2020). https://doi.org/10.1007/s12541-019-00297-5
Chiang, S.-T., Tsai, C.-M., Lee, A.-C.: Analysis of cutting forces in ball-end milling. J. Mater. Process. Technol. 47(3), 231–249 (1995)
Layegh, E., Erdim, H., Lazoglu, I.: Offline force control and feedrate scheduling for complex free form surfaces in 5-axis milling. Proc. CIRP 1, 96–101 (2012)
Budak, E., Ozturk, E., Tunc, L.T.: Modeling and simulation of 5-axis milling processes. CIRP Ann. 58(1), 347–350 (2009)
Zhan, D., Jiang, S., Niu, J., Sun, Y.: Dynamics modeling and stability analysis of five-axis ball-end milling system with variable pitch tools. Int. J. Mech. Sci. 182, 105774 (2020)
Boz, Y., Erdim, H., Lazoglu, I.: Modeling cutting forces for 5-axis machining of sculptured surfaces (2010)
Ozturk, E., Budak, E.: Modeling of 5-axis milling processes. Mach. Sci. Technol. 11(3), 287–311 (2007)
Acknowledgment
This work was financially supported by the Thai Nguyen University of Technology (TNUT).
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2022 The Author(s), under exclusive license to Springer Nature Switzerland AG
About this paper
Cite this paper
Tran, MQ., Lien, V.T., Liu, MK., Nguyen, T.T.N. (2022). Modeling of Five-Axis Ball-End Milling with Tool Orientation Effects. In: Nguyen, D.C., Vu, N.P., Long, B.T., Puta, H., Sattler, KU. (eds) Advances in Engineering Research and Application. ICERA 2021. Lecture Notes in Networks and Systems, vol 366. Springer, Cham. https://doi.org/10.1007/978-3-030-92574-1_62
Download citation
DOI: https://doi.org/10.1007/978-3-030-92574-1_62
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-92573-4
Online ISBN: 978-3-030-92574-1
eBook Packages: EngineeringEngineering (R0)