Skip to main content
SpringerLink
Log in

Gear Cutting with Disk-Shaped Milling Cutters

  • Chapter
  • First Online:
Advances in Gear Theory and Gear Cutting Tool Design

  • 536 Accesses

Abstract

Gear cutting with disc-shaped milling cutters is characterized by a loose connection between the cutting tool and the gear tooth profile and provides possibilities to increase productivity and reduce manufacturing costs compared to gear cutting with shaft milling cutters. Various methods for gear cutting with disc-shaped milling cutters were developed and successfully implemented on the conventional machining centers. To be able to select an optimal machining strategy and suitable process parameters for each specific manufacturing task, knowledge about the characteristics of the known methods for gear cutting with disc-shaped milling cutters is necessary.

This chapter is dedicated to theoretical studies of the known methods for gear cutting with disc-shaped milling cutters. Firstly, by analyzing these methods, it was found that they differ in strategies for material removal, tool movement, and tool engagement and, therefore, provide different productivity, flexibility, or machining quality. Then, mathematical models of the form-shaping kinematics (movements of the cutting tool relative to the workpiece) were developed for process simulation. Finally, trajectories, velocities, and accelerations of the machine tool components as well as material removal rates were calculated when gear cutting by using these mathematical models.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Log in via an institution
Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 219.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 279.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 279.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Blagut, E.M.; Danylchenko, Yu.M.; Korotkiy, Ye.V.; et al.: Gear cutting method. Patent of Ukraine UA15843U, IPC В23F 5/00. Applied on 2006-02-02; Published on 2006-07-17.

    Google Scholar 

  2. Bouzakis, K.-D. et al.: Manufacturing of cylindrical gears by generating cutting processes: A critical synthesis of analysis methods. CIRP Annals – Manufacturing Technology 57 (2008) 2, 676–696.

    Article  Google Scholar 

  3. Danilchenko, Yu. M.; Krivosheya, A. V.; Pasternak, S. I.: Shaping kinematics of cylindrical gears of any toothing profiles with disc cutters. Information sheet of NTUU "KPI" – Mechanical Engineering (2005) 46, 104–108.

    Google Scholar 

  4. Danilchenko, Yu.M.; Krivosheya, A. V.; Pasternak, S.I.: Mathematical simulation of the paths of disk tools during the machining of gears of any toothing profiles. Information sheet of NTUU "KPI" – Mechanical Engineering (2006) 49, 112–118.

    Google Scholar 

  5. Danilchenko, Yu. M.; Pasternak, S. I.; Krivosheya, A. V.: Productivity of contour machining of gears with disk tools. Information sheet of NTUU "KPI" – Mechanical Engineering (2008) 53, 215–225.

    Google Scholar 

  6. Heisel, U.; Danylchenko, Yu.; Pasternak, S.; Storchak, M., Schaal, M.: Modellieren des Verzahnens mit Scheibenwerkzeugen. In: ZWF – Zeitschrift für wirtschaftlichen Fabrikbetrieb 105 (2010) 7–8, 649–654.

    Google Scholar 

  7. Heisel, U.; Pasternak, S.; Storchak, M.; Stehle, T.: Jede Verzahnung mit einem Werkzeug herstellbar. In: dima – die Maschine (2009) 5, 44–45.

    Google Scholar 

  8. Inasaki, I.; Kishinami, K.; Sakamoto, S. et al.: Shape Generation Theory of Machine Tools. Yokendo Press, Tokyo, 1997.

    Google Scholar 

  9. Jankevich М.; Dziatkovich V.: The Shaping of working profile of cycloid planetary pinion. 1st International Conference „Power Transmissions 2003“, Minsk, Belarus.

    Google Scholar 

  10. Karpuschewski, B.; Knoche, H.-J.; Hipke, M.: Gear finishing by abrasive processes. CIRP Annals – Manufacturing Technology 57 (2008) 2, 621–640.

    Article  Google Scholar 

  11. König, W.; Klocke, F.: Fertigungsverfahren 1: Drehen, Fräsen, Bohren. Band 1, 8. Auflage, Springer Verlag, Berlin Heidelberg New York, 2008.

    Google Scholar 

  12. Koganov, I. A.: Progressive machining of tooth profiles and form surfaces. Tula: Prioksky Publishing House, 1970.

    Google Scholar 

  13. Korn, G.A.; Korn, T.M.: Mathematical handbook for scientists and engineers: definitions, theorems, and formulas for reference and review. 2nd Edition, Dover Publication, New York, 2000.

    MATH  Google Scholar 

  14. Linke, H.: Stirnradverzahnung: Berechnung, Werkstoffe, Fertigung. München, Wien: Carl Hanser Verlag, 1996.

    Google Scholar 

  15. Litvin, F. L., Fuentes, A.: Gear Geometry and Applied Theory. 2nd Edition. Cambridge, New York, Port Melbourne, Madrid, Cape Town: Cambridge University Press, 2004.

    Book  Google Scholar 

  16. Babichev, D.; Storchak, M.: Quality Characteristics of Gearing. In the book “Advanced Gear Engineering” (2018), 73–90.

    Google Scholar 

  17. Nesterov, V.Ya.; Demichev, V.A., Gurvich, E.L.: Gear cutting method for bevel gear machining on the NC machine tools. Patent of the USSR SU1720815, IPC В23F 9/00. Applied on 1989-01-02; Published on 1992-03-23.

    Google Scholar 

  18. Opitz, F.: Handbuch Verzahntechnik. VEB Verlag Technik, Berlin, 1981.

    Google Scholar 

  19. Pasternak, S. I.; Danylchenko, Yu. M.; Storchak, M. G.; Krivosheya, A. V.: “General mathematical model of shaping gears of different classes, types and kinds with disk tools”. 5th All-Ukrainian Youth Scientific and Technical Conference "Mechanical Engineering for the Youth of Ukraine", Sumy, 2005–10.

    Google Scholar 

  20. Paucksch, E.; Holsten, S.; Linß, M.; Tikal, F.: Zerspantechnik: Prozesse, Werkzeuge, Technologien. 12. Auflage, Vieweg+Teubner Verlag, GWV Fachverlage GmbH, Wiesbaden, 2008.

    Google Scholar 

  21. Reshetov, D.N.; Portman, V.T.: Accuracy of Machine Tools. ASME Press, New York, 1988.

    Google Scholar 

  22. Babichev, D.; Storchak, M.: Synthesis of cylindrical gears with optimum rolling fatigue strength. Production Engineering, Research and Development (2015) 9(1), 87–97.

    Article  Google Scholar 

  23. Roth, K.: Zahnradtechnik. 2 Bände, 2. Auflage, Springer Verlag, Berlin Heidelberg New York Barcelona Hongkong London Mailand Singapur Tokio, 2001.

    Google Scholar 

  24. Weck, M.; Brecher, C.: Werkzeugmaschinen. Maschinenarten und Anwendungsbereiche. Band 1, 6. Auflage, Springer Verlag, Berlin Heidelberg, 2005.

    Google Scholar 

  25. Krivosheya, A., Danilchenko, J., Storchak, M., Pasternak, S.: Design of Shaping Machine and Tooling Systems for Gear Manufacturing. Theory and Practice of Gearing and Transmissions, Mechanisms and Machine Science (2016) 34, 425–450.

    Google Scholar 

  26. Wermeister, G.; Scherbarth, S.: Neuer Weg zu präzisen Verzahnungen. WB Werkstatt und Betrieb (2011) 12, 54–55.

    Google Scholar 

  27. Zipse, H.; Siegler, R: Mit dem Mut zur Lücke. mav Kompetenz in der spanenden Fertigung (2010) 6, 26.

    Google Scholar 

  28. Storchak, M.: Simulation of the teeth profile shaping during the finishing of gears. Mechanisms and Machine Science (2020) 81, 365–384.

    Article  Google Scholar 

Download references

Acknowledgments

This paper is dedicated to our dear Prof. Dr.Sci Dmitry Babichev, who passed away untimely.

Author information

Authors and Affiliations

  1. Haas Schleifmaschinen GmbH, Trossingen, Germany

    Sergii Pasternak

  2. National Technical University “Igor Sikorsky Kyiv Polytechnic Institute”, Kyiv, Ukraine

    Yurii M. Danylchenko & Oleksandr A. Okhrimenko

  3. Institute for Machine Tools, University of Stuttgart, Stuttgart, Germany

    Michael Storchak

Authors
  1. Sergii Pasternak
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Yurii M. Danylchenko
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Michael Storchak
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. Oleksandr A. Okhrimenko
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Sergii Pasternak .

Editor information

Editors and Affiliations

  1. Sterling Heights, MI, USA

    Stephen P. Radzevich

  2. University of Stuttgart, Stuttgart, Germany

    Michael Storchak

Rights and permissions

Reprints and permissions

Copyright information

© 2022 The Author(s), under exclusive license to Springer Nature Switzerland AG

About this chapter

Check for updates. Verify currency and authenticity via CrossMark

Cite this chapter

Pasternak, S., Danylchenko, Y.M., Storchak, M., Okhrimenko, O.A. (2022). Gear Cutting with Disk-Shaped Milling Cutters. In: Radzevich, S.P., Storchak, M. (eds) Advances in Gear Theory and Gear Cutting Tool Design. Springer, Cham. https://doi.org/10.1007/978-3-030-92262-7_5

Download citation

  • DOI: https://doi.org/10.1007/978-3-030-92262-7_5

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-030-92261-0

  • Online ISBN: 978-3-030-92262-7

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics

Search

Navigation