Abstract
Repairing defective parts offers the potential to provide spare parts more cost-effectively, faster and with less use of resources. High process reliability and reproducibility in the repair of metallic parts can be achieved by using additive manufacturing. However, additive repair has only been used in a few cases for the maintenance of parts. For a broader use, users lack concrete guidance regarding the technical feasibility of additive repair and the design of the repair process. For this reason, the paper presents a decision support tool for the evaluation of a part’s repairability by additive processes. Therefore, a knowledge-based assistance system was developed containing manufacturing restrictions and application examples of additive repair. The system additionally configures a suitable repair process chain if additive repair can be used. The applicability of the system is evaluated using a specific part as an example.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Wilson, J.M., Piya, C., Shin, Y.C., Zhao, F., Ramani, K.: Remanufacturing of turbine blades by laser direct deposition with its energy and environmental impact analysis. J. Clean. Prod. 80, 170–178 (2014)
Lahrour, Y., Brissaud, D.: A technical assessment of product/component re-manufacturability for additive remanufacturing. Procedia CIRP 69, 142–147 (2018)
Saboori, A., Aversa, A., Marchese, G., Biamino, S., Lombardi, M., Fino, P.: Application of directed energy deposition-based additive manufacturing in repair. Appl. Sci. 9(16), 3316 (2019)
Rahito, Wahab, D.A., Azman, A.H.: Additive manufacturing for repair and restoration in remanufacturing: An overview from object design and systems perspectives. Processes 7(11) (2019). https://doi.org/10.3390/pr7110802
Ganter, N., Gembarski, P.C., Lachmayer, R.: Einsatz additiver Fertigungsverfahren für die Bauteilreparatur: Ein literaturbasierter Überblick. In: Lachmayer, R., Rettschlag, K., Kaierle, S. (eds.) Konstruktion für die Additive Fertigung 2020, pp. 283–300. Springer, Heidelberg (2021). https://doi.org/10.1007/978-3-662-63030-3_15
Bras, B., Hammond, R.: Towards design for remanufacturing–metrics for assessing remanufacturability. In: Proceedings of the 1st International Workshop on Reuse, Eindhoven, The Netherlands, pp. 5–22 (1996)
Amezquita, T., Hammond, R., Salazar, M., Bras, B., et al.: Characterizing the remanufacturability of engineering systems. In: ASME Advances in Design Automation Conference, vol. 82, pp. 271–278. Citeseer (1995)
Sundin, E., Bras, B.: Making functional sales environmentally and economically beneficial through product remanufacturing. J. Clean. Prod. 13(9), 913–925 (2005)
Jiang, Z., Zhang, H., Sutherland, J.W.: Development of multi-criteria decision making model for remanufacturing technology portfolio selection. J. Clean. Prod. 19(17–18), 1939–1945 (2011)
Plappert, S., Gembarski, P.C., Lachmayer, R.: Product configuration with Bayesian network. In: Proceedings of the 9thInternational Conference on Mass Customization and Personalization –Community of Europe (MCP-CE 2020), pp. 184–190 (2020)
Agnar, A., Plaza, E.: Case-based reasoning: foundational issues, methodological variations, and system approaches. AI Commun. 7(1), 39–59 (1994)
Gembarski, P.C., Bibani, M., Lachmayer, R.: Design catalogues: knowledge repositories for knowledge-based-engineering applications. In: Proceedings of International Design Conference, DESIGN DS, vol. 84, pp. 2007–2016 (2016)
Bibani, M., Gembarski, P.C., Lachmayer, R.: Ein wissensbasiertes System zur Konstruktion von Staubabscheidern. In: DFX 2017: Proceedings of the 28th Symposium Design for X, Bamburg, Germany, 4–5 October 2017, pp. 165–176 (2017)
Roth, K.: Konstruieren mit Konstruktionskatalogen. Springer, Heidelberg (2001). https://doi.org/10.1007/978-3-642-17467-4
VDI Society Materials Engineering: Vdi 3822:2011-11 failure analysis - fundamentals and performance of failure analysis
Zghair, Y.: Rapid Repair hochwertiger Investitionsgüter. In: Lachmayer, R., Lippert, R.B., Fahlbusch, T. (eds.) 3D-Druck beleuchtet, pp. 57–69. Springer, Heidelberg (2016). https://doi.org/10.1007/978-3-662-49056-3_6
Acknowledgment
This research was conducted within the research project RePARE- Regeneration of product and production systems through additive repair and refurbishment (funding reference number 033R229) funded by Federal Ministry of Education and Research (BMBF) within the funding measure “Resource-efficient Circular Economy - Innovative Product Cycles” (ReziProK).
Author information
Authors and Affiliations
Corresponding authors
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2022 Springer Nature Switzerland AG
About this paper
Cite this paper
Ganter, N.V., Plappert, S., Gembarski, P.C., Lachmayer, R. (2022). Assessment of Repairability and Process Chain Configuration for Additive Repair. In: Andersen, AL., et al. Towards Sustainable Customization: Bridging Smart Products and Manufacturing Systems. CARV MCPC 2021 2021. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-90700-6_29
Download citation
DOI: https://doi.org/10.1007/978-3-030-90700-6_29
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-90699-3
Online ISBN: 978-3-030-90700-6
eBook Packages: EngineeringEngineering (R0)