Skip to main content

Investigation of Robotic Belt Grinding Methods Used for Dimension Restore of Repaired Blades

  • Conference paper
  • First Online:
Intelligent Robotics and Applications (ICIRA 2021)

Part of the book series: Lecture Notes in Computer Science ((LNAI,volume 13014))

Included in the following conference series:

  • 3475 Accesses

Abstract

The profile accuracy and surface quality of repaired blade are directly determined by the dimension restore, which has a far-reaching impact on the service performance and fatigue life of engine after maintenance. In this paper, the robot belt grinding method for repairing blade is studied. A flexible grinding method with variable stiffness is proposed to realize the rapid and accurate material removal and the improvement of the surface quality of the repaired blade. The method of model detection and processing of the repair sample is studied, and the machining accuracy of the grinding device is improved through robot operation calibration. Finally, the feasibility of the above method is verified by the grinding experiments of the samples of the profile repair, edge repair and blade tip repair. The grinding accuracy can reach 0.07 mm, the surface roughness less than Ra0.04.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 99.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 129.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Rinaldi, C., Antonelli, G.: ENERGY. Epitaxial repair and in situ damage assessment for turbine blades. Proc. Inst. Mech. Eng. Part A: J. Power Energy 219(2), 93–99 (2005)

    Article  Google Scholar 

  2. Tao, W., Huapeng, D., Hao, W., et al.: Virtual remanufacturing: cross-section curve reconstruction for repairing a tip-defective blade. Archiv. Proc. Inst. Mech. Eng. Part C J. Mech. Eng. Sci. 229(17), 3141–3152 (2015)

    Article  Google Scholar 

  3. Bi, G., Gasser, A.: Restoration of nickel-base turbine blade knife-edges with controlled laser aided additive manufacturing. Phys. Procedia 12, 402–409 (2011)

    Article  Google Scholar 

  4. Thukaram, S.K.: Robot Based 3D Welding for Jet Engine Blade Repair and Rapid Prototyping of Small Components. University of Manitoba (2010)

    Google Scholar 

  5. Sutton, B.H.E., Thodla, R.: Correction to: heat treatment of alloy 718 made by additive manufacturing for oil and gas applications. JOM 71(6), 2137–2137 (2019)

    Article  Google Scholar 

  6. Rosa, B., Mognol, P., Hascoët, J.-Y.: Modelling and optimization of laser polishing of additive laser manufacturing surfaces. Rapid Prototyp. J. 22(6), 956–964 (2016)

    Article  Google Scholar 

  7. Kim, U.S., Park, J.W.: High-quality surface finishing of industrial three-dimensional metal additive manufacturing using electrochemical polishing. Int. J. Precis. Eng. Manuf. Green Technol. 6(1), 11–21 (2019)

    Article  Google Scholar 

  8. Łyczkowska, E., Szymczyk, P., Dybała, B., et al.: Chemical polishing of scaffolds made of Ti–6Al–7Nb alloy by additive manufacturing. Archiv. Civil Mech. Eng. 14(4), 586–594 (2014)

    Article  Google Scholar 

  9. Liu, W.D., Ao, S.S., Li, Y., et al.: Elimination of the over cut from a repaired turbine blade tip post-machined by electrochemical machining. J. Mater. Process. Technol. 231, 27–37 (2016)

    Article  Google Scholar 

  10. Xiong, X., Zhang, H., Wang, G., et al.: Hybrid plasma deposition and milling for an aeroengine double helix integral impeller made of superalloy. Robot. Comput. Integr. Manuf. 26(4), 291–295 (2010)

    Article  Google Scholar 

  11. Bagci, E.: Reverse engineering applications for recovery of broken or worn parts and re-manufacturing: three case studies. Adv. Eng. Softw. 40(6), 407–418 (2009)

    Article  Google Scholar 

  12. Yilmaz, O., Gindy, N., Gao, J.: A repair and overhaul methodology for aeroengine components. Robot. Comput. Integr. Manuf. 26(2), 190–201 (2010)

    Article  Google Scholar 

  13. Wu, B., Wang, J., Zhang, Y., et al.: Adaptive location of repaired blade for multi-axis milling. J. Comput. Design Eng. 4, 4 (2015)

    Google Scholar 

  14. Huang, H., Zhou, L., Chen, X.Q., et al.: SMART robotic system for 3D profile turbine vane airfoil repair. Int. J. Adv. Manuf. Technol. 21(4), 275–283 (2003)

    Article  Google Scholar 

  15. Huang, H., Gong, Z.M., Chen, X.Q., et al.: Robotic grinding and polishing for turbine-vane overhaul. J. Mater. Process. Technol. 127(2), 140–145 (2002)

    Article  Google Scholar 

  16. Whitton, S.: Adaptive robot grinding improves turbine blade repair. Indust. Robot. Int. J. Robot. Res. Appl. 30(4), 370–372 (2003)

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2021 Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Liu, X., Lv, C., Zou, L. (2021). Investigation of Robotic Belt Grinding Methods Used for Dimension Restore of Repaired Blades. In: Liu, XJ., Nie, Z., Yu, J., Xie, F., Song, R. (eds) Intelligent Robotics and Applications. ICIRA 2021. Lecture Notes in Computer Science(), vol 13014. Springer, Cham. https://doi.org/10.1007/978-3-030-89098-8_67

Download citation

  • DOI: https://doi.org/10.1007/978-3-030-89098-8_67

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-030-89097-1

  • Online ISBN: 978-3-030-89098-8

  • eBook Packages: Computer ScienceComputer Science (R0)

Publish with us

Policies and ethics