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Turning and Milling Conceptual Issues

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Current Problems and Ways of Industry Development: Equipment and Technologies

Part of the book series: Lecture Notes in Networks and Systems ((LNNS,volume 200))

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Abstract

Purpose: the objective is to create the simulation technique, allowing to predict tool life, to create models of new tools for new operating conditions, that will lead to a reduction in instrumental costs of metalworking industries.

Design/Methodology/Approach: experimental, theoretical studies and simulation modeling were used to achieve this purpose.

Received Data: the obtained results are focused on the development of recommendations for improving the process of processing product blanks with metal cutting tools using examples of milling and turning of hard-to-process materials. The results are obtained experimentally and by simulation.

New tool materials, new tool structures have been developed, optimal operating conditions have been identified. A 3-times reduction in tool costs has been achieved.

Findings: The obtained results allowed:

  1. a)

    Identifying reasonable application areas for one-piece, assembled and compound cutters, taking into account cutter cost and machining precision.

  2. b)

    Determining most reasonable tool materials for turning of corrosion-resistant stainless steel 09X17H7Ю.

  3. c)

    Evaluating application possibilities for replaceable hard alloy plates for high performance machining on modern machines with CNC. Applying obtained results allows reducing tool costs share in total production cost without decreasing quality and machining efficiency. Most of the proposed solutions are based on creating new tool materials or improving the design of standard metal-cutting tools.

Originality/Value: Original tool materials and tool structures have been developed. Original methods for evaluation the tool quality are developed.

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Acknowledgements

The author thanks V. Yu. Vereschagin, E. S. Sitamov and Ye. Yu. Kon for their assistance with the study.

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Authors and Affiliations

  1. Komsomolsk-on-Amur State University, Komsomolsk-on-Amur, Russia

    Boris Ja. Mokritskii & Vadim Yu. Shelkovnikov

Authors
  1. Boris Ja. Mokritskii
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  2. Vadim Yu. Shelkovnikov
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Corresponding author

Correspondence to Boris Ja. Mokritskii .

Editor information

Editors and Affiliations

  1. Komsomolsk-na-Amure State University, Komsomolsk-on-Amur, Russia

    Olga G. Shakirova

  2. Komsomolsk-na-Amure State University, Komsomolsk-on-Amur, Russia

    Oleg V. Bashkov

  3. Komsomolsk-na-Amure State University, Komsomolsk-on-Amur, Russia

    Akhmet A. Khusainov

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Mokritskii, B.J., Shelkovnikov, V.Y. (2021). Turning and Milling Conceptual Issues. In: Shakirova, O.G., Bashkov, O.V., Khusainov, A.A. (eds) Current Problems and Ways of Industry Development: Equipment and Technologies. Lecture Notes in Networks and Systems, vol 200. Springer, Cham. https://doi.org/10.1007/978-3-030-69421-0_57

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