Skip to main content

Fossil Fuel Combustion, Conversion to Near-Zero Waste Through Organic Rankine Cycle

  • Living reference work entry
  • First Online:
Handbook of Smart Materials, Technologies, and Devices

Abstract

Zero waste manufacturing (ZWM) conceptually transforms the economies of nations to a circular economy by employing sustainable technologies in reducing waste to barest minimum possible through the entire value chain. A number of indicators have therefore been proposed by many researchers to assess zero waste management right from producing raw materials to product manufacturing and finally waste disposal. Much attention has been given to waste disposal and recycling in ZWM. However, for better resource efficiency, zero waste index (ZWI) was proposed to quantify energy, material, and water conservation through recycling efforts rather than simply measuring waste diverted from landfills. The most significant influence on the earth is energy generation and consumption. Hence, to limit the exploitation of the earth within its carrying capacity, the zero waste energy index (ZWeI) is hereby proposed to assess and promote energy efficiency in value chain through low-grade energy utilization and waste heat recovery (WHR). The ZWeI is a measure of the energy efficiency in product manufacturing processes and the potential of energy recovery from product waste. In this study, organic Rankine cycle (ORC) technology is being proposed to achieve ZWEI in energy-intensive industries.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Institutional subscriptions

References

  • Afsaneh N, Abbas N, Mokhtar B (2019) Exergoeconomic comparison and optimization of organic Rankine cycle, trilateral Rankine cycle and transcritical carbon dioxide cycle for heat recovery of low-temperature geothermal water. Proceedings of the Institution of Mechanical Engineers Part A Journal of Power and Energy 233(8):1068–1084

    Google Scholar 

  • Ammar Y, Joyce S, Norman R, Wang Y, Roskilly AP (2012) Low grade thermal energy sources and uses from the process industry in the UK. Appl Energy 89(1):3–20. https://doi.org/10.1016/j.apenergy.2011.06.003

    Article  Google Scholar 

  • Anup S (2016) Energy and exergy analysis of waste heat recovery systems using organic Rankine cycle. MSc thesis, Bangladesh University of Engineering and Technology (BUET), Dhaka, p 98

    Google Scholar 

  • Arzbaecher C, Parmenter K (2007) Industrial waste-heat recovery: benefits and recent advancements in technology and applications. In: ACEEE summer study on energy efficiency in industry, pp 1–13

    Google Scholar 

  • BP Energy Outlook (2019), The Energy Outlook explores the forces shaping the global energy transition out to 2040 and the key uncertainties surrounding that transition. BP Energy Economic, Brunel International N.V., The Netherlands, p 73

    Google Scholar 

  • Branchini L (2015) Waste-to-energy: advanced cycles and new design concepts for efficient power plants. Springer, Cham, p 150

    Google Scholar 

  • Daniele F, Dario DS, Francesco C (2018) Innovative system for electricity generation from waste heat recovery. In: ECEEE industrial summer study proceedings, pp 393–403

    Google Scholar 

  • Daniele F, Nicola R, Veronica V, Marco B, Dario D (2012) Heat recovery for electricity generation in industry, Conference: ECEEE industrial summer study - Retool for a competitive and sustainable industry at: Arnhem, 523–534

    Google Scholar 

  • David GF, Michel L, Sanchez L (2011) Waste heat recovery projects using organic Rankine cycle technology – examples of biogas engines and steel mills applications. World Engineers’ Convention, Geneva

    Google Scholar 

  • Egilegor B, Jouhara H, Zuazua J, Al-Mansour F, Plesnik K, Montorsi LM (2019) ETEKINA: analysis of the potential for waste heat recovery in three sectors: aluminium low pressure die casting, steel sector and ceramic tiles manufacturing sector. Int J Thermofluids 2019:100002. https://doi.org/10.1016/j.ijft.2019.100002

    Article  Google Scholar 

  • Fakeye AB, Oyedepo SO (2019) Designing optimized organic Rankine cycles systems for waste heat-to-power conversion of gas turbine flue gases. J Phys Conf Ser 1378(2019):032097. https://doi.org/10.1088/1742-6596/1378/3/032097

    Article  Google Scholar 

  • Feng Y, Hung TC, Zhang Y, Li B, Yang J, Shi Y (2015) Performance comparison of low-grade ORCs (organic Rankine cycles) using R245fa, pentane and their mixtures based on the thermoeconomic multi-objective optimization and decision makings. Energy 93(2015), 2018–2029. https://doi.org/10.1016/j.energy.2015.10.065

  • Filippini M, Geissmann T, Karplus VJ, Zhang D (2020) The productivity impacts of energy efficiency programs in developing countries: evidence from iron and steel firms in China. China Econ Rev 59:101364. https://doi.org/10.1016/j.chieco.2019.101364

    Article  Google Scholar 

  • Franco-García MG, Carpio-Aguilar JC, Bressers H (2019) Towards zero waste, circular economy boost: waste to resources. Springer Nature Switzerland AG, p 283

    Google Scholar 

  • Hogland W, Kaczala F, Jani Y (2017) Beyond the zero waste concept. Linn Eco-Tech. https://doi.org/10.15626/Eco-Tech.2014.028

  • Huang F, Zheng J, Baleynaud JM, Lu J (2017) Heat recovery potentials and technologies in industrial zones. J Energy Inst 90(6):951–961. https://doi.org/10.1016/j.joei.2016.07.012

    Article  Google Scholar 

  • Imran M, Usman M, Park B-S, Yang Y (2016) Comparative assessment of organic Rankine cycle integration for low temperature geothermal heat source applications. Energy 102:473–490. https://doi.org/10.1016/j.energy.2016.02.119

    Article  Google Scholar 

  • Imran M, Haglind F, Asim M, Alvi JZ (2018) Recent research trends in organic Rankine cycle technology: a bibliometric approach. Renew Sust Energ Rev 81:552–562

    Article  Google Scholar 

  • Khan MM, Islam MR (2017) Zero waste engineering, 2nd edn. Wiley, Hoboken. Retrieved from martin@scrivenerpublishing.com

  • Kheiri R, Ghaebi H, Ebadollahi M, Rostamzadeh H (2017) Thermodynamic modeling and performance analysis of four new integrated organic Rankine cycles (a comparative study). Appl Therm Eng 122:103–117. https://doi.org/10.1016/j.applthermaleng.2017.04.150

    Article  Google Scholar 

  • Laura M, Garcia F, Carlos J, Aguilar C, Bressers H (Ed) (2019) Towards zero waste, circular economy boost: waste to resources. Springer Nature Switzerland, p 283

    Google Scholar 

  • Lee W, Okos MR (2011) Sustainable food processing systems – path to a zero discharge: reduction of water, waste and energy. Ital Oral Surg 1:1768–1777. https://doi.org/10.1016/j.profoo.2011.09.260

    Article  Google Scholar 

  • Ling-Chin J, Bao H, Ma Z, Taylor W, Roskilly AP (2018) State-of-the-art technologies on low-grade heat recovery and utilization in industry. IntechOpen 55–74. http://doi.org/10.5772/intechopen.78701

  • Lingfeng S, Gequn S, Hua T, Shuai D (2018) A review of modified organic Rankine cycles (ORCs) for internal combustion engine waste heat recovery (ICE-WHR). Renew Sust Energ Rev 92:95–110

    Article  Google Scholar 

  • Lion S, Michos CN, Vlaskos I, Taccani R (2017) A thermodynamic feasibility study of an organic Rankine cycle (ORC) for heavy duty diesel engine (HDDE) waste heat recovery in off-highway applications. Int J Energy Environ Eng 8:81–98. https://doi.org/10.1007/s40095-017-0234-8

    Article  Google Scholar 

  • Liu BT, Chien KH, Wang CC (2004) Effect of working fluids on organic Rankine cycle for waste heat recovery. Energy 29(8):1207–1217. https://doi.org/10.1016/j.energy.2004.01.004

    Article  Google Scholar 

  • Liu C, Gao T, Xu J, Zhu J, Xu X (2015) Analysis of pure fluid and zeotropic mixtures used in low-temperature reheating organic Rankine cycles. In: Proceedings of the 3rd international seminar on ORC power systems, pp 1–10

    Google Scholar 

  • Miró L, Gasia J, Cabeza LF (2016) Thermal energy storage (TES) for industrial waste heat (IWH) recovery: a review. Appl Energy 179:284–301. https://doi.org/10.1016/j.apenergy.2016.06.147

    Article  Google Scholar 

  • Mohammed RH, Qasem NAA, Zubair SM (2020) Enhancing the thermal and economic performance of supercritical CO2 plant by waste heat recovery using an ejector refrigeration cycle. Energy Convers Manag 224:113340

    Article  Google Scholar 

  • Moreira LF, Arrieta FRP (2019) Thermal and economic assessment of organic Rankine cycles for waste heat recovery in cement plants. Renew Sust Energ Rev 114:109315. https://doi.org/10.1016/j.rser.2019.109315

    Article  Google Scholar 

  • Nikolaisen M, Skjervold V, Andresen T (2019) Evaluation of heat recovery heat exchanger design parameters for heat-to-power conversion from metallurgical off-gas. In: IIR international Rankine 2020 conference – heating, cooling and power generation, Glasgow, 26–29 July 2020, pp 1–8

    Google Scholar 

  • Önder K, Onur B, Nehir T, Muhammed MA (2020) First and second law evaluation of combined Brayton–organic Rankine power cycle. J Therm Eng 6(4):577–591

    Google Scholar 

  • Oyedepo SO (2019) Energy use and energy saving potentials in food processing and packaging: case study of Nigerian industries. In: Grumezescu AM, Holban AM (eds) Bottled and packaged water, volume 4: the science of beverages. Woodhead Publishing, Oxford, UK, pp 423–452

    Chapter  Google Scholar 

  • Oyedepo SO, Fakeye AB (2020) Electric power conversion of exhaust waste heat recovery from gas turbine power plant using organic Rankine cycle. Int J Energy Water Resour. https://doi.org/10.1007/s42108-019-00055-3

  • Oyewunmi OA, Ferré-Serres S, Lecompte S, Van Den Broek M, De Paepe M, Markides CN (2017) An assessment of subcritical and trans-critical organic Rankine cycles for waste-heat recovery. Energy Procedia 105:1870–1876. https://doi.org/10.1016/j.egypro.2017.03.548

    Article  Google Scholar 

  • Papadis E, Tsatsaronis G (2020) Challenges in the decarbonization of the energy sector. Energy 205:118025. https://doi.org/10.1016/j.energy.2020.118025

    Article  Google Scholar 

  • Peris B, Navarro-Esbrí J, Molés F, Mota-Babiloni A (2015) Experimental study of an ORC (organic Rankine cycle) for low grade waste heat recovery in a ceramic industry. Energy 85:534–542. https://doi.org/10.1016/j.energy.2015.03.065

    Article  Google Scholar 

  • Pettersson A, Niklasson F, Richards T (2016) Combustion of wastes in combined heat and power plants. In: Taherzadeh MJ, Richards T (eds) Resource recovery to approach zero municipal waste. CRC Press/Taylor & Francis Group, Boca Raton/London/New York, pp 142–163

    Google Scholar 

  • Quoilin S (2011) Sustainable energy conversion through the use of organic Rankine cycles for waste heat recovery and solar applications, October, pp 1–183. Retrieved from http://orbi.ulg.ac.be/handle/2268/96436

  • Rathoure AK (Ed) (2020) Zero Waste management practices for environmental sustainability. CRC Press Taylor & Francis Group, London, New York, p 350

    Google Scholar 

  • Reis MML, Gallo WLR (2018) Study of waste heat recovery potential and optimization of the power production by an organic Rankine cycle in an FPSO unit. Energy Convers Manag 157:409–422. https://doi.org/10.1016/j.enconman.2017.12.015

    Article  Google Scholar 

  • Reshid MN, Muhamad WMW, Majid MAA (2017) Transient simulation of a waste heat recovery from gas turbine exhaust. J Appl Sci 17(1):22–31. https://doi.org/10.3923/jas.2017.22.31

    Article  Google Scholar 

  • Riccardo B, Maurizio C, Sonia L, Parisi LM (2019) Life cycle assessment of energy systems and sustainable energy technologies: the Italian experience. Springer, Cham, pp 3–15

    Google Scholar 

  • Shu G, Zhao J, Tian H, Liang X, Wei H (2012) Parametric and exergetic analysis of waste heat recovery system based on thermoelectric generator and organic Rankine cycle utilizing R123. Energy 45(1):806–816. https://doi.org/10.1016/j.energy.2012.07.010

    Article  Google Scholar 

  • Shu G, Shi L, Tian H, Li X, Huang G, Chang L (2016) An improved CO2-based transcritical Rankine cycle (CTRC) used for engine waste heat recovery. Appl Energy 176:171–182. https://doi.org/10.1016/j.apenergy.2016.05.053

    Article  Google Scholar 

  • Sundana EJ, Sutadian AD, Juwana I, Lingkungan T (1987) Zero Waste Management Index – Sebuah Tinjauan – a review. Creat Res J 6:55–62

    Google Scholar 

  • Sylvain Q, Sébastien D, Bertrand FT, Vincent L (2011) Thermo-economic optimization of waste heat recovery organic Rankine cycles. Appl Therm Eng 31(14–15):2885

    Google Scholar 

  • Taherzadeh MJ, Richards T (Ed) (2016) Resource recovery to approach zero municipal waste. CRC Press is an imprint of the Taylor and Francis Group, London, New York, p 360

    Google Scholar 

  • Tchanche BF, Lambrinos G, Frangoudakis A, Papadakis G (2011) Low-grade heat conversion into power using organic Rankine cycles – a review of various applications. Renew Sust Energ Rev 15(8):3963–3979

    Article  Google Scholar 

  • Tchanche BF, Petrissans M, Papadakis G (2014) Heat resources and organic Rankine cycle machines. Renew Sust Energ Rev 39:1185–1199. https://doi.org/10.1016/j.rser.2014.07.139

    Article  Google Scholar 

  • U.S. DoE (2007) Improving process heating system performance: a sourcebook for industry. Lawrence Berkeley National Laboratory, Berkeley, p 114

    Google Scholar 

  • U.S. DoE (2008) Waste heat recovery: technology and opportunities in the US industry. U.S. Department of Energy, Washington, DC, p 112

    Google Scholar 

  • Viswanathan VV, Davies RW, Holbery J (2006) Opportunity analysis for recovering energy from industrial waste heat and emissions. U.S. Department of Energy, Washington, DC, p 135

    Google Scholar 

  • Wali E, Wizor CH, Nwankwoala HO (2019) Waste-to-wealth, towards a sustainable zero-waste in a circular economy: an overview. Int J Emerg Eng Res Technol 7(11):1–11

    Google Scholar 

  • Wang R, Zheng X, Wang H, Shan Y (2019) Emission drivers of cities at different industrialization phases in China. J Environ Manag 250:109494. https://doi.org/10.1016/j.jenvman.2019.109494

    Article  Google Scholar 

  • Woolley E, Luo Y, Simeon A (2018) Industrial waste heat recovery: a systematic approach. Sustain Energy Technol Assess 29:50–59

    Google Scholar 

  • World Energy Council (2020) World energy issues monitor 2020: decoding new signals of change. World Energy Council United Kingdom, London, p 173

    Google Scholar 

  • Zaman AU (2015) A comprehensive review of the development of zero waste management: lessons learned and guidelines. J Clean Prod 91:12–25

    Article  Google Scholar 

  • Zaman AU (2017) A strategic framework for working towards zero waste societies based on perceptions surveys. Recycling 2(1):1–15. https://doi.org/10.3390/recycling2010001. www.mdpi.com/journal/recycling

    Article  Google Scholar 

  • Zaman AU, Lehmann S (2011) Challenges and opportunities in transforming a city into a “zero waste city”. Challenges 2:73–93. https://doi.org/10.3390/challe2040073

    Article  Google Scholar 

  • Zaman AU, Lehmann S (2014) The zero waste index: a performance measurement tool for waste management systems in a “zero waste city”. J Clean Prod 50:123–132. https://doi.org/10.1016/j.jclepro.2012.11.041

    Article  Google Scholar 

  • Ziemele J, Vigants E (2018) Assessing the feasibility of using the heat demand-outdoor temperature function for a long-term heat demand forecast. Energy Procedia 147:315–321. https://doi.org/10.1016/j.egypro.2018.07.098

    Article  Google Scholar 

  • ZWIA (2015) Zero waste international alliance. http://zwia.org/aboutus/. Accessed 1 Sept 2017

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to S. O. Oyedepo .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2021 The Author(s), under exclusive licence to Springer Nature Switzerland AG

About this entry

Check for updates. Verify currency and authenticity via CrossMark

Cite this entry

Fakeye, A.B., Oyedepo, S.O., Fayomi, O.S.I., Dirisu, J.O., Udoye, N.E. (2021). Fossil Fuel Combustion, Conversion to Near-Zero Waste Through Organic Rankine Cycle. In: Hussain, C.M., Di Sia, P. (eds) Handbook of Smart Materials, Technologies, and Devices. Springer, Cham. https://doi.org/10.1007/978-3-030-58675-1_69-1

Download citation

  • DOI: https://doi.org/10.1007/978-3-030-58675-1_69-1

  • Received:

  • Accepted:

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-030-58675-1

  • Online ISBN: 978-3-030-58675-1

  • eBook Packages: Springer Reference EngineeringReference Module Computer Science and Engineering

Publish with us

Policies and ethics