Abstract
In Peru, companies within the textile sector encounter problems such as a decrease in the contribution to an industrial gross domestic product from 10.6 to 7.5%, a decline in financial credits by about 0.7% p.a., and the direct competition of Central American countries across the textile chain. The finishing of fabrics shows the worst performance, with losses of a 38.8% variation in industrial production and a 7.5% growth rate per textile industrial sector. In this scenario, a strategic lean procurement model based on 5S and supplier approval was designed. The lean objective is to streamline workflow in the raw material warehouse that generates excessive lead time to production and leads to unplanned downtime. In addition, supplier approval boosts procurement efficiency and provides strategic value in assessing and planning raw materials to ensure efficient supply. The model is validated through a case study involving a textile small and medium-sized enterprise (SME), and drastic improvements are made. These improvements address the problem of unplanned downtime by reducing its incidence and making economic contributions to the company.
This is a preview of subscription content, log in via an institution to check access.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Oré y Ramos: Propuesta de mejora en el proceso de compras de las pymes exportadoras del sector textil de confecciones de prendas de vestir de tejido de punto de algodón, aplicando herramientas de Lean Manufacturing. (2018) https://repositorioacademico.upc.edu.pe/handle/10757/62512215
DEMI: Estudio de investigación del sector textil y confecciones (2015)
Iturrizaga: Propuesta de mejora para el proceso de abastecimiento interno y producción en una empresa que confecciona prendas de vestir (2015). https://repositorioacademico.upc.edu.pe/bitstream/handle/10757/625166/Iturrizaga_VJ.pdf?sequence=4&isAllowed=y16
Hasan, M.M., Shohag, M.A.S, Azeem, A., Paul, S.K.: Selección de proveedores de criterios múltiples: un enfoque difuso. Revista Internacional de Sistemas y Gestión LogÃstica (2015)
APTT: La clave del éxito en la gestión de la tintorerÃa (2018)
Lima-Junior, F.R., Carpinetti, L.C.R.: Combining SCOR® model and fuzzy TOPSIS for supplier evaluation and management. Int. J. Prod. Econ. (2016)
Manfredsson, P.: Gestión textil habilitada por el pensamiento lean: un estudio de caso de pymes textiles. Planificación y control de la producción (2016)
Rezaei, J., Nispeling, T., Sarkis, J., Tavasszy, L.: Un enfoque de ciclo de vida de selección de proveedores que integra criterios tradicionales y ambientales utilizando el mejor y peor método. Journal of Cleaner Production (2016)
Garzón, F.S., Enjolras, M., Camargo, M., Morel, L.: Una metodologÃa de adquisición ecológica basada en Kraljic Matrix para la evaluación y selección de proveedores: un estudio de caso del sector quÃmico. Supply Chain Forum: An Int. J. 1–17 (2019). https://doi.org/10.1080/16258312.2019.1622446
Kumar, S., Dhingra, A. K., Singh, B.: Process improvement through Lean-Kaizen using value stream map: a case study in India (2018)
Neyra, J., Muñoz, J., Eyzaguirre, J.: 5S Hybrid management model for increasing productivity in a textile company in Lima. Hum. Interaction Emerg. Technol. (2019)
Garzón, FS, Enjolras, M., Camargo, M., Morel, L.: Una metodologÃa de adquisición ecológica basada en Kraljic Matrix para la evaluación y selección de proveedores: un estudio de caso del sector quÃmico. Supply Chain Forum: Int. J. 1–17 (2019). https://doi.org/10.1080/16258312.2019.1622446
Amindoust, A., Saghafinia, A.: Selección de proveedores de textiles en la cadena de suministro sostenible utilizando un modelo modular de sistema de inferencia difusa. J. Text. Inst. (2016)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2021 Springer Nature Switzerland AG
About this paper
Cite this paper
Ramirez-Mitma, M., Rojas-Garcia, J., Torres-Sifuentes, C., Raymundo, C. (2021). A Strategic Lean Procurement Model Based on Supplier Approval to Reduce Unplanned Downtime in a Textile Small and Medium-Sized Enterprises. In: Iano, Y., Arthur, R., Saotome, O., Kemper, G., Padilha França, R. (eds) Proceedings of the 5th Brazilian Technology Symposium. BTSym 2019. Smart Innovation, Systems and Technologies, vol 201. Springer, Cham. https://doi.org/10.1007/978-3-030-57548-9_37
Download citation
DOI: https://doi.org/10.1007/978-3-030-57548-9_37
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-57547-2
Online ISBN: 978-3-030-57548-9
eBook Packages: EngineeringEngineering (R0)