Skip to main content

Abstract

The research objective was to assess the possibility of producing ceramic bricks based on low-plasticity clay available in the Vladimir region with the addition of galvanic sludge. The experimental results for studying physical and mechanical properties of ceramic bricks based on the developed composition, including low-plasticity clay of the Suvorotskoye deposit in the Vladimir region and galvanic sludge from the local enterprise, are presented. The following material properties determined according to the standard methods were considered: density, compressive strength, porosity and water absorption. Additionally, the results of material toxicity assessment using the determination method for Daphnia magna Straus mortality under the impact of toxic substances in water extract from the studied ceramic samples are presented. Due to the drastic decrease in strength characteristics and high toxicity of the resulting material, boric acid was introduced into the charge. This component choice is stipulated by the fact that even small amount of boric acid causes the formation of a vitreous phase during firing, thus increasing ceramics density and strength, and simultaneously hindering the heavy metals migration. As a result, strength characteristics were improved for the samples produced with the galvanic sludge introduction, and their toxicity was reduced reaching a satisfactory level. Thus, the developed composition based on the clay and galvanic sludge in the specified quantities with the addition of boric acid as a modifier can produce environmentally friendly high quality ceramic bricks.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Vitkalova, I., Torlova, A., Pikalov, E., Selivanov, O.: Energy efficiency improving of construction ceramics, applying polymer waste. Advances in Intelligent Systems and Computing, vol. 983, pp. 786–794 (2019). http://doi.org/10.1007/978-3-030-19868-8_77

  2. De Silva, G.H.M.J.S., Hansamali, E.: Eco-friendly fired clay bricks incorporated with porcelain ceramic sludge. Constr. Build. Mater. 228, 116754 (2019). https://doi.org/10.1016/j.conbuildmat.2019.116754

    Article  Google Scholar 

  3. Rehman, M.U., Ahmad, M., Rashid, K.: Influence of fluxing oxides from waste on the production and physico-mechanical properties of fired clay brick: a review. J. Build. Eng. 27, 100965 (2020). https://doi.org/10.1016/j.jobe.2019.100965

    Article  Google Scholar 

  4. Cusidó, J.A., Cremades, L.V.: Environmental effects of using clay bricks produced with sewage sludge: leachability and toxicity studies. Waste Manag. 32(6), 1202–1208 (2012). https://doi.org/10.1016/j.wasman.2011.12.024

    Article  Google Scholar 

  5. Vitkalova, I., Torlova, A., Pikalov, E., Selivanov, O.: Development of environmentally safe acid-resistant ceramics using heavy metals containing waste. MATEC Web Conf. 193, 03035 (2018). https://doi.org/10.1051/matecconf/201819303035

    Article  Google Scholar 

  6. Arsenovic, M., Radojevic, Z., Stankovic, S.: Removal of toxic metals from industrial sludge by fixing in brick structure. Constr. Build. Mater. 7, 7–14 (2012). https://doi.org/10.1016/j.conbuildmat.2012.07.002

    Article  Google Scholar 

  7. Magalhães, J.M., Silva, J.E., Castro, F.P., Labrincha, J.A.: Physical and chemical characterisation of metal finishing industrial wastes. J. Environ. Manage. 75(2), 157–166 (2005). https://doi.org/10.1016/j.jenvman.2004.09.011

    Article  Google Scholar 

  8. Perovskaya, K., Petrina, D., Pikalov, E., Selivanov, O.: Polymer waste as a combustible additive for wall ceramics production. E3S Web Conf. 91, 04007 (2018). https://doi.org/10.1051/e3sconf/20199104007

    Article  Google Scholar 

  9. Shakhova, V.N., Vitkalova, I.A., Torlova, A.S., Pikalov, E.S., Selivanov, O.G.: Receiving of ceramic veneer with the use of unsorted container glass breakage. Ecol. Ind. Russia 23(2), 36–41 (2019). https://doi.org/10.18412/1816-0395-2019-2-36-41

    Article  Google Scholar 

  10. Abi, C.B.E.: Effect of borogypsum on brick properties. Constr. Build. Mater. 5930, 195–203 (2014). https://doi.org/10.1016/j.conbuildmat.2014.02.012

    Article  Google Scholar 

  11. Kolosova, A., Sokolskaya, M., Pikalov, E., Selivanov, O.: Production of facing ceramic material using cullet. E3S Web Conf. 91, 02003 (2019). https://doi.org/10.1051/e3sconf/20199102003

    Article  Google Scholar 

  12. Shakhova, V.N., Berezovskaya, A.V., Pikalov, E.S., Selivanov, O.G., Sysoev, É.P.: Development of self-glazing ceramic facing material based on low-plasticity clay. Glass Ceram. 76(1–2), 11–15 (2019). https://doi.org/10.1007/s10717-019-00123-4

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Oleg Selivanov .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2021 The Editor(s) (if applicable) and The Author(s), under exclusive license to Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Kolosova, A., Pikalov, E., Selivanov, O. (2021). Ceramic Bricks Production Basing on Low-Plasticity Clay and Galvanic Sludge Addition. In: Murgul, V., Pukhkal, V. (eds) International Scientific Conference Energy Management of Municipal Facilities and Sustainable Energy Technologies EMMFT 2019. EMMFT 2019. Advances in Intelligent Systems and Computing, vol 1259. Springer, Cham. https://doi.org/10.1007/978-3-030-57453-6_39

Download citation

Publish with us

Policies and ethics