Skip to main content

Multiparameter Model of Degradation Failures in Quarto Roll Systems

  • Conference paper
  • First Online:
Proceedings of the 6th International Conference on Industrial Engineering (ICIE 2020) (ICIE 2021)

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

Included in the following conference series:

  • 733 Accesses

Abstract

The article proposes a mathematical model for the formation process of degradation failures of quarto roll systems according to kinetic criteria of strength and wear resistance of materials. It is a statement of the stationary boundary-value problem of the theory of parametric reliability of the roll-strip system in a quarto stand using the basic equations of the kinetic theory of damage to solids, the energy-mechanical concept of wear of tribocoupling, and the thermodynamic condition of structural destruction. Firstly, the energy density of structural defects of local volumes of materials in the zones of maximum bending stresses in the backup roll, as well as contact stresses in the interaction zones between the rolls and the strip, was selected as parameters determining the state of the roll system according to the criteria of roll strength. Secondly, the values of the current profiles of the active generators of the backup and work rolls are taken as geometric parameters of the quarto system state. Their change in the wear process of the rolls during rolling in the zone of their interaction and the worker in the deformation zone reflect the evolution of the quarto roll system according to the criterion of the profile accuracy of the rolled strips.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Pronikov A (2002) Parametric reliability of machines. Publishing House of Bauman Moscow State Technical University, Moscow

    Google Scholar 

  2. Antsupov A, Antsupov A, Antsupov V (2017) Analytical method for project resource estimation of metallurgical machinery parts. News of Higher Educational Institutions. Ferrous metallurgy, p 62–66. https://doi.org/10.17073/0368-0797-2017-1-30-35

  3. Antsupov AV, Antsupov VP, Antsupov AV (2016) Estimation and Assurance of Machine Component Design Lifetime. Procedia Engineering 150:726–733. https://doi.org/10.1016/j.proeng.2016.07.094

    Article  Google Scholar 

  4. Antsupov V, Antsupov (jr) A, Antsupov A (2012) Prediction of the reliability of parts and components of metallurgical equipment during their design and operation. Publishing house of Nosov Magnitogorsk. state tech. Univ., Magnitogorsk

    Google Scholar 

  5. Antsupov A, Antsupov A, Antsupov V, Slobodianskii M, Rusanov V (2016) Energy-Mechanical Concept of the Durability Prediction of Friction Units on the Wear Resistance Criterion of Elements. Journal of Friction and Wear 37:494–499

    Article  Google Scholar 

  6. Garber E, Khlopotin M (2013) Modeling and Improving Thermal Mode and Forming Rolls of Wide-Strip Hot-Rolling Mills. Heat Engineer, Moscow

    Google Scholar 

  7. Garber E, Khlopotin M, Traino A, Popov E, Savinykh A (2009) Simulation of the Thermal Conditions of Rolls in a Wide-Strip Hot-Rolling Mill to Determine Their Effective Cooling Conditions. Russian metallurgy (Metally) 2009:208–219

    Article  Google Scholar 

  8. Garber E, Khlopotin M, Kozhevnikov A, Popov E, Savinykh A, Paligin R (2010) Stabilization Of Conditions In Broad-Strip Mills To Improve The Transverse Profile Of Hot-Rolled Strip. Steel in Translation 40:753–758

    Article  Google Scholar 

  9. Fedorov V (2014) Fundamentals of ergodynamics and synergetics of deformable bodies. Publishing house FGBOU VPO “KSTU”, Kaliningrad

    Google Scholar 

  10. Fedorov V (1985) Kinetics of damaging and breakdown of solid bodies. Publishing center “Fan” UzSSR, Tashkent

    Google Scholar 

  11. Ibatullin I (2008) The kinetics of damage and fatigue fracture surface layers. University Press, Samara, Samara. state. tehn

    Google Scholar 

  12. Antsupov A (ml.), Slobodiansky M (2011) Prediction of durability of backup rolls and evaluation of the effectiveness of ways to extend their life. Vestnik NMSTU 3:74–79

    Google Scholar 

  13. Antsupov V, Antsupov A (ml.), Antsupov A, Slobodiansky M, Gubin A (2009) The choice of wear-resistant materials in the design of friction units. Materials of the 67th Scientific and Technical Conference: Magnitogorsk: SEI HPO “NMSTU”, p 197–200

    Google Scholar 

  14. Virabov R (1982) Traction properties of friction gears. Engineering, Moscow

    Google Scholar 

  15. Salganik VM, Meltser VV (1987) Software-based Study of Deformations and Loads of Quatro Roll System. UFU, Sverdlovsk

    Google Scholar 

  16. Protasov B (1979) Energy relations in tribocoupling and prediction of its durability. Saratov university, Saratov

    Google Scholar 

  17. Kragelsky I, Dobychin M, Kombalov V (1977) Fundamentals of calculations for friction and wear. Engineering, Moscow

    Google Scholar 

  18. Garber EA, Kozhevnikova IA (2013) Rolling Theory. Heat Engineer, Moscow

    Google Scholar 

  19. Kozhevnikova I, Garber E (2010) The development of the theory of sheet rolling to increase the efficiency of broadband mills. Cherepovets State University, Metallurgical Faculty, Cherepovets

    Google Scholar 

  20. Gorenstein MM (1972) Friction and Process Lubricants at Rolling.Engineering

    Google Scholar 

  21. Levanov A, Kolmogorov V, Burkin S et al (1976) Contact friction in metal forming processes. “Metallurgy”, Moscow

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to M. G. Slobodianskii .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2021 The Author(s), under exclusive license to Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Antsupov, A.V., Slobodianskii, M.G., Lyasheva, J.S. (2021). Multiparameter Model of Degradation Failures in Quarto Roll Systems. In: Radionov, A.A., Gasiyarov, V.R. (eds) Proceedings of the 6th International Conference on Industrial Engineering (ICIE 2020). ICIE 2021. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-54814-8_12

Download citation

  • DOI: https://doi.org/10.1007/978-3-030-54814-8_12

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-030-54813-1

  • Online ISBN: 978-3-030-54814-8

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics