Skip to main content

Pulsating Abrasive Water Jet Cutting Using a Standard Abrasive Injection Cutting Head – Preliminary Tests

  • Conference paper
  • First Online:
Advances in Water Jetting (Water Jet 2019)

Abstract

The paper focuses on research into disintegration effects of a pulsating abrasive water jet using a standard abrasive injection cutting head. Forced pulses of a frequency of 20 kHz were generated by a piezoelectric pulse generator using a sonotrode placed in a high pressure system in front of a water jet nozzle. Several variants of the water jet generation in the cutting head were investigated - a continuous and pulsating water jets without the presence of the focusing tube to verify the pulse formation in the mixing chamber. Consequently, an abrasive water jet and a pulsating abrasive water jet with an installed focusing tube were studied. At a selected water pressure of 70 MPa, an increase in cutting effects of the pulsating abrasive water jet on average by 15–20% compared to the continuous abrasive water jet of the same parameters was observed. The authors consider that the increase in efficiency is mainly caused by better distribution of abrasives over the focusing tube cross-section, largely due to separated slugs of water forming the pulsating water jet. In this regard, the authors see the potential of further increase in the efficiency of abrasive water jets. Modeling and simulation of the water flow using an appropriate computational system can contribute to achieving an optimal configuration of the pulsating abrasive water jet.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 149.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 199.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Abbreviations

WJ:

Water jet

PWJ:

Pulsating water jet

AWJ:

Abrasive water jet

PAWJ:

Pulsating abrasive water jet

References

  1. Ren, B., Daniels, B., Yan, W., Tieu, A., Vijay, M.: Abrasive-entrained forced pulsed waterjet technique – basic study. In: Proceedings of 2005 WJTA American Waterjet Conference, Paper 2B-3 (2005)

    Google Scholar 

  2. Bai, C., Chandra, S., Daniels, B., Ren, B., Yan, W., Tieu, A., Vijay, M.: Abrasive-entrained high-frequency pulsed waterjet: basic study and applications. In: Proceedings of the 18th International Conference on Water Jetting, pp. 325–336 (2006)

    Google Scholar 

  3. Xue, F.: A novel metal-cutting technology for high-risk environments using self-excited oscillation pulsed abrasive water jet. In: 3rd International Forum on Energy, Environment Science and Materials Advances in Engineering Research, vol. 120, 2017 (IFEESM 2017) pp. 714–718 (2018)

    Google Scholar 

  4. Hancox, N.L., Brunton, J.H.: The erosion of solids by the repeated impact of liquid drops. Philosophical Trans. Royal Soc. London. Series A, Math. Phys. Sci. vol. 260, no. 1110, pp. 121–139 (1966)

    Google Scholar 

  5. Heymann, F.J.: High-speed impact between a liquid drop and a solid surface. J. Appl. Phys. 40(13), 5113–5122 (1969)

    Article  Google Scholar 

  6. Thomas, G.P., Brunton, J.H.: Drop impingement erosion of metals. In: Proceedings of the Royal Society of London. Series A, Mathematical and Physical Sciences, vol. 314, no. 1519, pp. 549–565 (1970)

    Google Scholar 

  7. Vijay, M.M., Foldyna, J.: Ultrasonically modulated pulsed jets: basic study. In: 12th International Conference on Jet Cutting Technology, N. G. Allen, Editor, BHR Group Conference Series, Publication No. 13, Mechanical Engineering Publications Limited, London, pp. 15–35 (1994)

    Google Scholar 

  8. Foldyna, J., Sitek, L., Švehla, B., Švehla, Š.: Utilization of ultrasound to enhance high-speed water jet effects. Ultrasonic Sonochemistry 11(3–4), 131–137 (2004)

    Article  Google Scholar 

  9. Foldyna, J., Sitek, L., Ščučka, J., Martinec, P., Valíček, J., Páleníková, K.: Effects of pulsating water jet impact on aluminium surface. J. Mater. Process. Technol. vol. 209, no. 20, pp. 6174–6180 (2009). Elsevier, 2009. ISSN 0924-0136

    Google Scholar 

  10. Jarchau, M.: Method for manufacturing water abrasive jet, involves supplying abrasive agent under high pressure water jet according to injector principle, and interrupting water jet before supplying abrasive agent. German patent application. DE 102008008 A1 (2008)

    Google Scholar 

  11. Foldyna, J., Švehla, B.: Method of generation of liquid jet pulsations and apparatus for implementation of this method. European Patent EP 1 863 601 B1, Date of Patent: 5 January (2011)

    Google Scholar 

  12. Foldyna, J., Švehla, B.: Method of generation of pressure pulsations and apparatus for implementation of this method. 2011, US Patent US 7,934,666 B2, Date of Patent: 3 May (2011)

    Google Scholar 

  13. Vijay, M.M.: Main lecture: properties and parameters of water jets. In: Rakowski, Z. (ed.) Proceedings of International Conference Geomechanics, Balkema, Rotterdam, vol. 91, pp. 207–222 (1992)

    Google Scholar 

  14. Leach, S.J., Walker, G.J.: Some aspect of rock cutting by high speed water jets. Phil. Trans. R. Soc., A 260, 395–310 (1966)

    Google Scholar 

  15. Yanaida, K.: Flow characteristics of water jets. In: Proceedings of the 2nd International Symposium on Jet Cutting Technology, BHRA, Cambridge (1974)

    Google Scholar 

  16. Yanaida, K., Ohashi, A.: Flow characteristics of water jets in air. In: Proceedings of the 5th International Symposium on Jet Cutting Technology, BHRA, Hannover (1980)

    Google Scholar 

  17. Przyklenk, K., Schlatter, M.: Simulation of the cutting process in water jetting with the finite element method. In: Proceedings of the 8th International Symposium on Jet Cutting Technology, BHRA, Durham (1986)

    Google Scholar 

  18. Hlaváč, L.M., Sochor, T.: A contribution to the physics of a high velocity abrasive particle interaction with brittle non-homogeneous materials. In: Allen, N.G. (ed.) Proceedings of the 12th International Conference Jet Cutting Technology, Mech. Eng. Pub. Ltd., London, p. 117–126 (1994)

    Google Scholar 

  19. König, W., Wulf, Ch.: The influence of the cutting parameters on jet forces and the geometry of the kerf. In: Proceedings of the 7th International Symposium on Jet Cutting Technology, BHRA, Ottava (1984)

    Google Scholar 

  20. Zakin, J.L., Summers, D.A.: The effect of viscoelastic additives on jet structures. In: Proceedings of the 3rd International Symposium on Jet Cutting Technology. Chicago, USA, Paper A4 (1976)

    Google Scholar 

  21. Summers, D.A.: Waterjetting Technology. E & FN SPON, London (1995)

    Book  Google Scholar 

  22. Sitek, L., Foldyna, J., Martinec, P., Klich, J., Mašláň, M.: On the preparation of precursors and carriers of nanoparticles by water jet technology. Tech. Gazette 19(3), 465–474 (2012)

    Google Scholar 

  23. Sitek, L., Hlaváček, P., Bodnárová, L.: Use of high-speed water flows for accelerated mechanical modelling of erosive wear of concrete surfaces. In: Stančeková, D., Vaško, M., Rudawska, A., Čuboňová, N., Sapietová, A., Mrázik, J., Szabelski, J., Tlach, V. (eds.) Innovative Technologies in Engineering Production (ITEP 2018), Bojnice, Slovak RepublicMATEC Web of Conferences, vol. 244, p. 02007 (2018), 11–13 September (2018). https://doi.org/10.1051/matecconf/201824402007

Download references

Acknowledgement

This work was supported by a grant of the Czech Science Foundation (18-25035S), by a project of the Technology Agency of the Czech Republic (TH04020218) and by a project for the long-term conceptual development of research organisations RVO: 68145535. The authors are very thankful for the support.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Libor Sitek .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2021 The Editor(s) (if applicable) and The Author(s), under exclusive license to Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Sitek, L., Hlaváček, P., Foldyna, J., Jarchau, M., Foldyna, V. (2021). Pulsating Abrasive Water Jet Cutting Using a Standard Abrasive Injection Cutting Head – Preliminary Tests. In: Klichová, D., Sitek, L., Hloch, S., Valentinčič, J. (eds) Advances in Water Jetting. Water Jet 2019. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-53491-2_20

Download citation

  • DOI: https://doi.org/10.1007/978-3-030-53491-2_20

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-030-53490-5

  • Online ISBN: 978-3-030-53491-2

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics