Microstructural Control and Optimization of Haynes 282 Manufactured Through Laser Powder Bed Fusion

Abstract

The microstructure and properties of alloy Haynes 282 produced through laser powder bed fusion were investigated as a function of the post-deposition heat-treatment. Scanning electron microscopy and X-ray diffraction were utilized to characterize the microstructure, whilst electro-thermal mechanical testing was used to evaluate the tensile and creep properties at 900 °C. In the as-deposited state, the initial microstructure consisted of the γ and γʹ phases along with M₆C and M₂₃C₆ carbides. These carbides were observed to govern the recrystallization behaviour of the material and resulted in a minimum recrystallization temperature of 1240 °C. Following post-deposition heat-treatments, the microstructures consisted of a monomodal distribution of γʹ with M₆C and M₂₃C₆ carbides along the grain boundaries. Tertiary γʹ particles were found to form in the vicinity of carbides in samples that employed a γʹ super-solvus step prior to ageing at 788 °C. The tensile properties were found to be similar in all heat-treated states, consistent with the minimal differences observed in the microstructures. In contrast, significant differences in the creep behaviour of the alloy were observed following the different heat-treatments, although no correlation with the microstructures was observed.