Skip to main content

Abrasive Machining of Low-Carbon Steels: Ways to Improve the Surface Quality

  • Conference paper
  • First Online:
Proceedings of the 5th International Conference on Industrial Engineering (ICIE 2019) (ICIE 2019)

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

Included in the following conference series:

  • 1023 Accesses

Abstract

The chapter discusses issues of improving the efficiency of honing in machining low-carbon complex alloyed steels. The disadvantages of honing “soft” stainless steel 12H18N10T (AISI 321) and frost-resistant steel 09G2S are given. The known methods of increasing the surface hardness such as nitriding, carburization, ni-carbing, hydrogen absorption, and laser alloying of the surface layer have been considered. However, the known chemical methods of increasing the surface hardness have common disadvantages, i.e., reduced corrosion resistance of products that is especially important for the chemical and food industry, as well as thermal deformations of large-sized products arising from the distribution of internal stresses due to heating to temperatures of 700–950 °C. Therefore, these methods are not applicable in some cases. The well-known method of increasing the surface hardness and strength of products made of hardened steels is the plastic deformation, carried out, for example, by rolling or burnishing. For this reason, we propose a new processing method. This is honing with prior plastic deformation.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Kulikov SI (1973) Honing: reference book. Mashinostroenie, Moscow, p 168

    Google Scholar 

  2. Babichev AP (2013) Honing: monograph. VGASU, Volgograd, p 245

    Google Scholar 

  3. Kao SC (2018) Improving the process of honing the holes of large-sized hydro-pneumatic cylinders by preliminary low-temperature hydrogen treatment of the surfaces to be machined: thesis for a Candidate of Degree in Technical Sciences. Volgograd, 22 p

    Google Scholar 

  4. Kremen ZI, Dugin VN, Medvedev VV (1983) The quality of the surface layer in machining abrasive bars. Vestnik Mashinostroeniya 6:73–75

    Google Scholar 

  5. Kudoyarov RG (2006) Improving the quality of parts in diamond honing. Mach Tools 5:35–37

    Google Scholar 

  6. Matalin AA (1949) Roughness of the surface of parts in instrument manufacture. Mashgiz, Moscow, p 197

    Google Scholar 

  7. Melnikova EP (2003) The influence of technological factors on the surface quality in finishing abrasive machining. Tekhnologiya Mashinostroeniya 3:13–16

    Google Scholar 

  8. In: Novikova MP, Orlov PN. Mashinostroenie (1977) In: Handbook of metalist, vol 2 (5 vols). Moscow, 720 p

    Google Scholar 

  9. Kaamaikeru GE, Bii J (1994) Patent of Japan JP 6155282. Method of honing. Published in Mar 6, Bulletin 22, Japan

    Google Scholar 

  10. Alan Richter (2006) Honing in on perfection. Cutt Tool Eng 8:204–205

    Google Scholar 

  11. Lakhtin YuM, Kogan YD (1976) Steel nitrogenization. Mashinostroenie, Moscow, pp 81–88

    Google Scholar 

  12. Gulyaev AP (1986) Metallography: textbook for universities, 6th edn. Metallurgy, Moscow, p 544

    Google Scholar 

  13. Przhenosil B (1969) Ni-carbing. Mashinostroenie, Moscow, p 212

    Google Scholar 

  14. Kursin OA, Plotnikov AL, Kao SCh, Fam SB, Egorov NI, Polyanchikova MYu (2017) Investigation of ways to improve the quality of surfaces of products from low-carbon steels at finishing abrasive machining: monograph. VSTU, Volgograd, p 104

    Google Scholar 

  15. Grigoryants AG, Shiganov IN, Misyurov AI (2006) Technological processes of laser processing. Bauman MSTU, Moscow, p 664

    Google Scholar 

  16. Poduraev VN, Yaroslavtsev VM, Yaroslavtseva NA (1971) Method of machining with prior plastic deformation. Vestnik Mashinostroeniya 4:64–65

    Google Scholar 

  17. Polyanchikov YN, Kraynev DV, Norchenko PA, Ingemansson AR, Amelchenko VV, Razdrogin AV (2010) Positive effect of prior plastic deformation on the formation of surface roughness by cutting. Izvestiya VSTU: inter-university collection of scientific articles. Seri Adv Technol Mech Eng 12(6):41–43

    Google Scholar 

  18. Polyanchikov YN, Kraynev DV, Norchenko PA, Gerontidi GV, Ingemansson AR (2009) Obtaining optimal characteristics of the surface layer of parts in cutting by the prior plastic deformation method. Izvestia VSTU: inter-university collection of scientific articles. Ser Adv Technol Mechan Eng 8(5):31–33

    Google Scholar 

  19. Polyanchikov YuN, Kraynev DV, Norchenko PA, Ingemansson AR (2010) Improvement of roughness parameters in machining with prior plastic deformation. Vestnik SSTU 1:67–71

    Google Scholar 

  20. Yaroslavtsev VM (2010) Cutting with prior plastic deformation: study guide for the course “Perspective technologies of renovation”. Publishing House of Bauman Moscow State Technical University, Moscow, p 46

    Google Scholar 

  21. Cheremushnikov NP (1980) Investigation of the plastic deformation process and its instability in metal cutting: abstract of the thesis for a Candidate of Degree in Technical Sciences. Saratov, 22 p

    Google Scholar 

  22. El-Hossainy TM (2010) El-Hossainy’s new technique for enhancing the surface of the material. Mater Manuf Process 25:1505–1512

    Article  Google Scholar 

  23. Krainev DV, Norchenko PA, Ingemansson AR (2008) Progressive method of cutting and heat-proof steels and alloys. Eur J Nat Hist 4:94

    Google Scholar 

  24. Polyanchikov YuN et al (2011) The improvement of stainless steels machining parameters. Int J Appl Fundam Res 2:42–43

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to N. A. Fedotov .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2020 Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Kursin, O.A., Fam, S.B., Fedotov, N.A. (2020). Abrasive Machining of Low-Carbon Steels: Ways to Improve the Surface Quality. In: Radionov, A., Kravchenko, O., Guzeev, V., Rozhdestvenskiy, Y. (eds) Proceedings of the 5th International Conference on Industrial Engineering (ICIE 2019). ICIE 2019. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-22063-1_125

Download citation

  • DOI: https://doi.org/10.1007/978-3-030-22063-1_125

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-030-22062-4

  • Online ISBN: 978-3-030-22063-1

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics