Abstract
Ergonomic factors have assumed a key role in workers’ wellbeing. In industry, these factors become even more crucial considering the potential risk on workers’ health due to the monotonous and repetitive nature of tasks, requiring repetitive movements with the same body segment. This is the context of the automotive industry, in particular, the production of automotive components. Also, there is the problem associated with the pressure to workers respond to the cadence imposed by machines. This work emerges from the analysis of the ergonomic’ conditions in a production cell of an automotive component industry. The main objective was to identify problems of ergonomic nature in the workstations of the most problematic productive line. First a generalist ergonomic study was conducted in the assembly line, identifying the main ergonomic problems and then specific ergonomic evaluation was performed through the application of methods, such as RULA, Revised NIOSH Equation and Mital Guide. Based on the results, 72.7% of the tasks related with postures and 66.7% of the materials lifting tasks were identified as that could compromised workers’ health. Results contributed to plan the industrial improvement processes, specially focused on the ergonomic aspects. Also, they contribute and encourage greater awareness of the importance of the ergonomic aspects on the design and organization of workplaces contributing to the economic and social objectives of the organization.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Fernandes, P.R., Hurtado, A.L.B., Batiz, E.C.: Ergonomics management with a proactive focus. Proc. Manuf. 3, 4509–4516 (2015). https://doi.org/10.1016/j.promfg.2015.07.465
Queiroz, M.V.: Reumatologia - Fronteitas com outras especialidades. Edições Lidel, Lisboa (2001)
Queiroz, M.V., Uva, A.S., Carnide, F., Serranheira, F., Miranda, L.C., Lopes, M.F.: Lesões Musculoesqueléticas Relacionadas com o Trabalho: Guia de orientação para prevenção. In Ministério da Saúde, Programa Nacional Contra as Doenças Reumáticas. 1st edn. Lisboa (2008)
Figueiredo, M.C.P.R.C.: Análise Ergonómica do Trabalho no Setor de Carroçarias de Produção da Indústria Automóvel. Ergonomia. Universidade de Lisboa (2014)
Silverstein, B.A., Stetson, D.S., Keyserling, W.M., Fine, L.J.: Work-related musculoskeletal disorders: comparison of data sources for surveillance. Am. J. Ind. Med. 31(5), 600–608 (1997). https://doi.org/10.1002/(SICI)10970274(199705)31:5%3c600:AID-AJIM15%3e3.0.CO;2-2
Eurostat.: Health and safety at work in Europe (1999–2007): A Statistical Portrait. European Commission, Luxembourg (2010). https://doi.org/10.2785/38630
APSEI: Segurança no Trabalho. Associação Portuguesa de Segurança. https://www.apsei.org.pt/areas-de-atuacao/seguranca-no-trabalho/ergonomia/. Last accessed 21 Oct 2018
Nunes, I.L., Machado, V.C.: Merging Ergonomic Principles into Lean Manufacturing. In: IIE Annual Conference. Proceedings, pp. 836–842. Institute of Industrial and Systems Engineers (IISE). Nashville, Tennessee-EUA (2007)
Rodrigues, M., Loureiro, I., Leão, C.P.: Implicações das Melhorias Ergonómicas nos Indicadores de Desempenho de uma Indústria do Ramo Automóvel. Escola de Engenharia da Universidade do Minho (2018)
Ahonen, M., Launis, M., Kuorinka, T.: Ergonomic Workplace Analysis. Ergonomics Section, Finnish Institute of Occupational Health, Helsinki (1989)
EN 12646-1: 2011—Light and lighting—lighting of work places—part 1: indoor work places (2011)
McAtamney, L., Corlett, N.: RULA—A Rapid Upper Limb Assessment Tool. Institute for Occupational Ergonomics, University of Nottingham, Nottingham (1993)
Mital, A., Nicholson, A.S., Ayoub, M.M.: Guide to Manual Materials Handling, 2nd edn. CRC Press (1997)
Acknowledgements
This work has been supported by COMPETE: POCI-01-0145-FEDER-007043 and FCT—Fundação para a Ciência e Tecnologia within the Project Scope: UID/CEC/00319/2019.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2019 Springer Nature Switzerland AG
About this chapter
Cite this chapter
Rodrigues, M., Loureiro, I., Leão, C.P. (2019). An Experimental Analysis of Ergonomics in an Assembly Line in a Portuguese Automotive Industry. In: Arezes, P., et al. Occupational and Environmental Safety and Health. Studies in Systems, Decision and Control, vol 202. Springer, Cham. https://doi.org/10.1007/978-3-030-14730-3_52
Download citation
DOI: https://doi.org/10.1007/978-3-030-14730-3_52
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-14729-7
Online ISBN: 978-3-030-14730-3
eBook Packages: EngineeringEngineering (R0)