Skip to main content

Study on Side Ledge Behavior Under Current Fluctuations Based on Coupled Thermo-electric Model

  • Conference paper
  • First Online:
Light Metals 2019

Part of the book series: The Minerals, Metals & Materials Series ((MMMS))

Abstract

To achieve the application of aluminum electrolysis cells to accommodate unstable wind power, a transiently coupled thermo-electric model of a 420 kA grade aluminum reduction cell is established to calculate and analyze the changes of side ledge and side shell heat loss under current fluctuations. The calculation results show that when the current is increased by 2%, the side ledge and the heat loss rate does not vary markedly; when the current increases by 5, 8 and 10%, the side ledge melts at certain point within 8 h, and the heat loss rate of side shell near the melt domain changes most rapidly. The ledge thickness under normal current and current fluctuations are calculated. Comparing the results respectively with the test data obtained from industry cells and results calculated by this model and the traditional loop iteration, this model has accuracy and reliability. Based on it, process adjustment measures are proposed and verified by simulation calculations.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 299.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book
USD 449.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. EERE (2017) 2017 distributed wind market report. https://www.energy.gov/sites/prod/files/2018/08/f54/2017_dwmr_081018.pdf.

  2. EERE (2017) 2017 wind technologies market report. https://www.energy.gov/sites/prod/files/2018/08/f54/2017_wind_technologies_market_report_8.15.18.v2.pdf.

  3. Klobasa M (2010) Analysis of demand response and wind integration in Germany’s electricity market. IET RENEW POWER GEN 4(1):55–63.

    Google Scholar 

  4. Gu WD (2009) Model experiment on large scale non-grid-connected wind power system. J JIANGSU U: Nat Sci Ed 30(3):284–287.

    Google Scholar 

  5. M. Doreen, L. Wright, G. Matthews, P. Patel and D.S. Wong (2017) Transforming the way electricity is consumed during the aluminium smelting process. In: Zhang L. et al. (eds) Energy Technology 2017. The Minerals, Metals & Materials Series. Springer, Cham, p 15–25.

    Google Scholar 

  6. Arita Y, Ikeuchi I (1980) Numerical calculation of bath and metal convection pattern and their interface profile in Al reduction cells. Light Metals 1980, ed. by C.J. McMinn, The Metallurgical Society of AIME, Warrendale, Pennsylvania, p 23–23.

    Google Scholar 

  7. Robl RF (1983) Metal flow dependence on ledging in Hall-Heroult cells. Light Metals 1983, edited by E.M. Adkins, The Metallurgical Society of AIME, Warrendale, Pennsylvania, p 449–456.

    Google Scholar 

  8. Rieck T, Iffert M, White P, Rodrigo R, Kelchtermans R (2016) Increased current efficiency and reduced energy consumption at the TRIMET smelter essen using 9 box matrix control. In: Bearne G., Dupuis M., Tarcy G. (eds) Essential Readings in Light Metals. Springer, Cham, p 817–824.

    Google Scholar 

  9. Zhang HL, Ran L, He G et al (2017) Analysis and countermeasures of wind power accommodation by aluminum electrolysis pot-lines in China. Metall and Materi Trans B 48: 2526–2534.

    Google Scholar 

  10. Zhang HL, Ran L, Zou Z et al (2018). Effect of current transient enhancement on thermal field of aluminum electrolysis cell for the accommodation of wind power. J. Sustain. Metall. (2018) 4: 359. https://doi.org/10.1007/s40831-018-0177-1.

  11. Zhang QS (2005). Study on structural-thermo-electric simulation for the coke preheating of 160kA prebaked aluminum reduction cell. M.S. thesis, Central South University.

    Google Scholar 

  12. Li XP, Li J, Xue TP, Lai YQ and Liu YX (2003). Simulation calculation of tank hearth profile in large scale prebaked aluminum electrolytic cell. METALL IND AUTOM (4): 30–33.

    Google Scholar 

  13. Zong CX (2016) Studies of physical fields of large-scale aluminum reduction cell under abnormal running status. MA.Sc. Thesis, Central South University.

    Google Scholar 

Download references

Acknowledgements

The authors acknowledge the financial support of the National Key R&D Program of China (2017YFC0210401), the National Natural Science Foundation of China (51574289, 51874365, 51674300, 61751312, and 61621062) the Natural Science Foundation of Human Province, China(2018JJ2521) and the Graduate Research Support of Central South University project (10400-502231804).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Hongliang Zhang .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2019 The Minerals, Metals & Materials Society

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Zhang, H., Wang, Q., Li, J., Guo, H., Wang, J., Li, T. (2019). Study on Side Ledge Behavior Under Current Fluctuations Based on Coupled Thermo-electric Model. In: Chesonis, C. (eds) Light Metals 2019. The Minerals, Metals & Materials Series. Springer, Cham. https://doi.org/10.1007/978-3-030-05864-7_80

Download citation

Publish with us

Policies and ethics