Skip to main content
Log in

A macroscopically nondestructive method for characterizing surface mechanical properties of polymeric coatings under accelerated weathering

  • Published:
Journal of Coatings Technology and Research Aims and scope Submit manuscript

Abstract

The surface of coatings and plastics is the first target in any degradation process initiated by ultraviolet (UV) radiation or mechanical stress (via scratch and abrasion). Surface damage can lead to changes in optical, morphological, and mechanical properties and can result in pathways for ingress of moisture and corrosive agents. Current test methods for monitoring performance of protective coatings focus on chemical properties and optical properties, such as color and gloss measurements, or invasive tests such as abrasion and cross-cut adhesion. In this study, a macroscopically nondestructive performance protocol using nanoindentation metrology via a well-controlled scratch test was applied to evaluate the scratch resistance and monitor the surface mechanical property changes in a protective coating under accelerated weathering. Polyurethane (PU) coatings with different polyol compositions were chosen for this study. Coating specimens were exposed to high-intensity UV radiation at 55°C and 75% RH conditions. Exposed specimens were removed at specified UV exposure times for surface modulus/hardness and scratch resistance characterization via nanoindentation and scratch test. The effect of polyol type and UV radiation dose on the scratch damage (scratch morphology) was investigated and correlated with the surface hardness and modulus of the materials.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8

Similar content being viewed by others

References

  1. Wagner, G, Osterhold, M, “Comparison of Different Test Methods for Determining the Mar Resistance of Clearcoats.” Mat.-wiss. U. Werkstofftech, 30 617–622 (1999)

    Article  Google Scholar 

  2. Noh, SM, Lee, JW, Nam, JH, Park, JM, Jung, HW, “Analysis of Scratch Characteristics of Automotive Clearcoats Containing Silane Modified Blocked Isocyanates Via Carwash and Nano-Scratch Tests.” Prog. Org. Coat., 74 (1) 1–276 (2012)

    Article  Google Scholar 

  3. ASTM D7187-15, “Standard Test Method for Measuring Mechanistic Aspects of Scratch/Mar Behavior of Paint Coatings by Nanoscratching.” In: Annual Book of ASTM, 06.01. ASTM International, West Conshohocken, PA (2015)

  4. Seubert, CM, Nichols, ME, “Scaling Behavior in the Scratching of Automotive Clearcoats.” J. Coat. Technol. Res., 4 (1) 21–30 (2007)

    Article  Google Scholar 

  5. Seubert, C, Nichols, M, Henderson, H, Mechtel, M, Kimmasch, T, Pohl, T, “The Effect of Weathering and Thermal Treatment on the Scratch Recovery Characteristics of Clearcoats.” J. Coat. Technol. Res., 7 (2) 159–166 (2010)

    Article  Google Scholar 

  6. David, J, Hayes, R, Hui, J, Nay, R, “Nanoindentation as an Alternative to Mechanical Abrasion for Assessing Wear of Polymeric Automotive Coatings.” J. Coat. Technol. Res., 13 (4) 677–690 (2016)

    Article  Google Scholar 

  7. Courter, JL, Kamenetzky, EA, “Micro- and Nano-indentation and Scratching for Evaluating the Mar Resistance of Automotive Clearcoats.” Euro. Coat. J., 7–8 24–38 (1999)

    Google Scholar 

  8. VanLandingham, MR, “Chapter 25: Scratch and Mar Resistance of Polymeric Materials.” In: Martin, JW, Ryntz, RA, Dickie, RA (eds.) Service Life PredictionChallenging the Status Quo, pp. 349–363. Federation of Societies for Coatings Technology (2005)

  9. Ryntz, RA, Abell, BD, Pollano, GM, Nguyen, LH, Shen, WC, “Scratch Resistance Behavior of Model Coating Systems.” J. Coat. Technol., 72 (904) 47–53 (2000)

    Article  Google Scholar 

  10. Lin, L, Blackman, GS, Matheson, RR, “Quantitative Characterization of Scratch and Mar Behavior of Polymer Coatings.” Mat. Sci. Eng., A317 163–170 (2001)

    Article  Google Scholar 

  11. Sung, L, Comer, J, Forster, A, Hu, H, Floryancic, B, Brickweg, L, Fernando, R, “Impact of Nanoparticles on the Scratch Behavior of a Polyurethane Coating.” In: Fernando, R, Sung, L (eds.) Nanotechnology Applications in Coatings, ACS Symposium Series (2009)

  12. Pangarajan, P, Sinha, M, Watkins, V, Harding, K, Sparks, J, “Scratch Visibility of Polymers Measured Using Optical Imaging.” Mat. Eng. Sci., 43 (3) 749–758 (2003)

    Google Scholar 

  13. Sung, L, Drzal, PL, VanLandingham, MR, Forster, AM, “Chapter 5: Metrology for Characterizing the Scratch Resistance of Polymeric Coatings Through Optical Scattering.” In: Sinha, SK (ed.) Scratching of Materials & Applications, pp. 102–123. Elsevier, London (2006)

    Chapter  Google Scholar 

  14. VanLandingham, MR, Chang, NK, Wu, TY, Sung, L, Jardret, VD, Chang, SH, “Measurement Approaches to Develop a Fundamental Understanding of Scratch and Mar Resistance.” J. Coat. Technol. Res., 1 (4) 257–266 (2004)

    Article  Google Scholar 

  15. Sung, L, Drzal, PL, VanLandingham, MR, Wu, TY, Chang, SH, “Metrology for Characterizing Scratch Resistance of Polymer Coatings.” J. Coat. Technol. Res., 2 (8) 583–589 (2005)

    Article  Google Scholar 

  16. Briscoe, BJ, Evans, PD, Pelillo, E, Sinha, SK, “Scratch Map for Polymers.” Wear, 200 (1–2) 137–147 (1996)

    Article  Google Scholar 

  17. Gauthier, C, Lafaye, S, Schirrer, R, “Elastic Recovery of a Scratch in a Polymer Surface: Experiments and Analysis.” Tribo. Internat., 34 (7) 469–479 (2001)

    Article  Google Scholar 

  18. Jardret, V, Lucas, BN, Oliver, W, Ramamurthy, AC, “Scratch Durability of Automotive Clear Coatings: A Quantitative, Reliable and Robust Methodology.” J. Coat. Technol., 72 (907) 79–88 (2000)

    Article  Google Scholar 

  19. Ryntz, RA, Britz, D, “Scratch Resistance Behavior of Automotive Plastic Coatings.” J. Coat. Technol., 74 (925) 77–81 (2002)

    Article  Google Scholar 

  20. Krupicka, A, Johansson, M, Wanstrand, O, Hult, A, “Mechanical Response of Dutile Polymer Coatings to Contact and Tensile Deformation.” Prog. Org. Coat., 48 1–13 (2003)

    Article  Google Scholar 

  21. NIST-Industry Polymer Interphase Consortium (PIC)—more details: visit PIC consortium website at http://www.nist.gov/el/building_materials/polymeric-materials/polysur.cfm

  22. Chin, JW, Byrd, E, Embree, N, Martin, J, Tate, JD, “Ultraviolet Chambers Based on Integrating Spheres for Use in Artificial Weathering.” J. Coat. Technol., 74 929–939 (2002)

    Article  Google Scholar 

  23. Pickett, JE, Gardner, MM, Gilbson, DA, Rice, ST, “Goal Weathering of Aromatic Engineering Thermoplastics.” Polym. Degrad. Stab., 90 405–415 (2005)

    Article  Google Scholar 

  24. SAE Testing Standard J2527, Performance Based Standard for Accelerated Exposure of Automotive Exterior Materials Using a Controlled Irradiance Xenon-Arc Apparatus. Society of Automotive Engineering, 2004

  25. Fisher-Cripps, AC, Nanoindentation. Springer, Berlin (2004)

    Book  Google Scholar 

  26. VanLandingham, MR, “Review of Instrumented Indentation.” J. Res. Natl. Inst. Stand. Technol., 108 249–265 (2003)

    Article  Google Scholar 

  27. Corle, TR, Kino, GS, Confocal Scanning Optical Microscopy and Related Imaging Systems, pp. 37–39. Academic, London (1996)

    Google Scholar 

  28. Sung, L, Jasmin, J, Gu, X, Nguyen, T, Martin, JW, “Use of Laser Scanning Confocal Microscopy for Characterizing Changes in Film Thickness and Local Surface Morphology of UV Exposed Polymer Coatings.” J. Coat. Technol. Res., 1 (4) 267–276 (2004)

    Article  Google Scholar 

  29. Leyland, A, Matthews, A, “On the Significance of the H/E Ratio in Wear Control: A Nanocomposite Coating Approach to Optimised Tribological Behavior.” Wear, 246 1–11 (2000)

    Article  Google Scholar 

Download references

Acknowledgments

The authors gratefully acknowledge support from the NIST-Industry Polymer Surface and Interphase Consortium (PSI- former name PIC: Polymer Interphase Consortium). PSI/PIC Industrial members include: Visteon Corporation, Dow Chemical Co., PPG Industries, MTS System Corporation, IAC-North America, Arkema Inc., Eastman Chemical Co., Boeing Co., BYK, SABIC, Anton Paar Co. The authors give special thanks to Eastman Chemical Co. for providing the PU samples reported on here.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Lipiin Sung.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Chang, CH., Tien, CC., Hsueh, HC. et al. A macroscopically nondestructive method for characterizing surface mechanical properties of polymeric coatings under accelerated weathering. J Coat Technol Res 15, 913–922 (2018). https://doi.org/10.1007/s11998-017-0042-3

Download citation

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11998-017-0042-3

Keywords

Navigation