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Effect of Turning and Ball Burnishing on the Microstructure and Residual Stress Distribution in Stainless Steel Cold Spray Deposits

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Abstract

In this paper, an experimental study of influence of machining by turning and ball burnishing on the surface morphology, structure and residual stress distribution of cold spray 17-4 PH stainless steel deposits is provided. It is shown that cold spray deposits could be machined by turning under parameters closed to turning of bulk 17-4 PH stainless steel. Ball burnishing process permits to decrease surface roughness. Cross-sectional observation revealed that the turning and ball burnishing process allowed microstructure changes in the coating near-surface zone. In particular, significant particle deformation and particle boundary fragmentation is observed. Measurements of residual stresses showed that residual stresses in the as-spray deposit are compressive. After machining by turning, tensile residual stresses in the near-surface zone were induced. Further surface finishing of turned coating by ball burnishing allowed the establishment of the compressive residual stresses in the coating.

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  1. Univ Lyon, National Engineering School of Saint-Etienne (ENISE), LTDS Laboratory UMR 5513, 42100, Saint-Etienne, France

    A. Sova, C. Courbon, F. Valiorgue, J. Rech & Ph. Bertrand

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Sova, A., Courbon, C., Valiorgue, F. et al. Effect of Turning and Ball Burnishing on the Microstructure and Residual Stress Distribution in Stainless Steel Cold Spray Deposits. J Therm Spray Tech 26, 1922–1934 (2017). https://doi.org/10.1007/s11666-017-0655-1

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