Electrical characteristics and reheat-treatment effects in a ZnO varistor fabricated by two-stage heat-treatment

Abstract

Conventional ZnO varistors are generally fabricated by sintering ZnO powder mixed with additives such as Bi₂O₃, Sb₂O₃, Cr₂O₃, Co₂O₃, and MnO₂. To reduce abnormal grain growth and change in electrical characteristics in the conventional ZnO varistors caused by volatilization of Bi₂O₃, the ZnO powder with all additive oxides except Bi₂O₃ was pressed into disc form and sintered. The disc was then painted with metal oxide paste containing Bi₂O₃ and again fired. The ZnO varistor fabricated by this process, i.e. a two-stage heat-treatment process, showed typical non-linearI-V characteristics with higher breakdown voltage exceeding 800 V mm⁻¹. It was also observed that the non-linearI-V coefficient change rate, Δα, in the ZnO varistor due to reheat-treatment is almost linearly proportional to the sintered density.