Skip to main content

Prediction of the Microhardness Characteristics, the Removable Material Volume for the Durability Period, Cutting Tools Durability and Processing Productivity Depending on the Grain Size of the Coating or Cutting Tool Base Material

  • Conference paper
  • First Online:
Advances in Manufacturing II (MANUFACTURING 2019)

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

Included in the following conference series:

Abstract

The microhardness and yield strength decrease with grain size increasing for wide range of the 0,2 HfN + 0,8 ZrN coated materials (K40, Sandvik Koromant, MS221) was disclosed. Two-layer Al2O3 + (0,2 HfN + 0,8 ZrN) coated Sandvik Koromant plate microhardness changes slightly (due to the fact that almost always nanostructures implemented) with the grain growth 33,7…63,8 nm, Hμ = 16.08…17.14 GPa. It is proved that modulus of elasticity increases with the grain size growth. It is shown that at the effectiveness and efficiency assessing of the coated hard alloys at the K19195 hardened materials and G10450 steel processing it is necessary to take into account the coating grain size at that to the smaller grain size is generally (but not always) corresponds to more effective processing (the maximum removable material volume for the durability period) and its working capacity. It is established that using 0.18 HfN + 0.82 ZrN coated Sandvik Koromant company solid alloy, MS221 and K40 for G10450 steel effective processing is effective and operable. It is shown that effective processing for 45 steel it is recommended to use hard alloy of the Sandvik Koromant company with 0.18 HfN + 0,82 ZrN coating and MS221hard alloy, which is both effective and serviceable. It was found that 0.18 HfN + 0.82 ZrN coated K40 hard alloy and MS221 plate with the same coating have greater efficiency for the K19195 hardened steel processing.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 84.99
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 109.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Keller, A.A., McFerran, S., Lazareva, A., Suh, S.: Global life cycle releases of engineered nanomaterials. J. Nanopart. Res. 15(6), 1692 (2013)

    Article  Google Scholar 

  2. Mattia, E., Otto, S.: Supramolecular systems chemistry. Nat. Nanotechnol. 10(2), 111 (2015)

    Article  Google Scholar 

  3. Mohan, S., Mohan, A.: Wear, friction and prevention of tribo-surfaces by coatings/nanocoatings. In: Anti-Abrasive Nanocoatings, pp. 3–22 (2015)

    Chapter  Google Scholar 

  4. Liao, X.J., He, Q.Q., Mu, D.K., Huang, H., Xu, X.P.: Wettability of Sn-Ti alloys on poly-crystalline CVD diamond plates. In: Solid State Phenomena, vol. 273, pp. 181–186 (2018)

    Article  Google Scholar 

  5. Chinchanikar, S., Choudhury, S.K.: Machining of hardened steel – experimental investigations, performance modeling and cooling techniques: a review. Int. J. Mach. Tools Manuf. 89, 95–109 (2015)

    Article  Google Scholar 

  6. Huang, L., Wang, T., Li, X., Chen, B., Zhang, W., Lee, C.S., Tang, Y.: Electrostatic self-assembly seeding strategy to improve machining performance of nanocrystalline diamond coated cutting tools. Surf. Coat. Technol. 357, 870–878 (2019)

    Article  Google Scholar 

  7. Zurita-Hurtado, O.J., Di Graci-Tiralongo, V.C., Capace-Aguirre, M.C.: Effect of surface hardness and roughness produced by turning on the torsion mechanical properties of annealed AISI 1020 steel. Revista Facultad de Ingeniería Universidad de Antioquia 84, 55–59 (2017)

    Article  Google Scholar 

  8. Rogl, G., Bursik, J., Grytsiv, A., Puchegger, S., Soprunyuk, V., Schranz, W., Rogl, P.: Nanostructuring as a tool to adjust thermal expansion in high ZT skutterudites. Acta Mater. 145, 359–368 (2018)

    Article  Google Scholar 

  9. Pires, M.S.T., Doca, T., Steier, V.F., da Silva, W.M., Júnior, M.O.: Wear resistance of coated SAE 305 aluminum alloy under dry friction reciprocate sliding. Tribol. Lett. 66(2), 57 (2018)

    Article  Google Scholar 

  10. Ghamari, M., Amadeh, A.A.: Wear and corrosion resistance of AZ91 magnesium alloy coated by pulsed current electrodeposited Ni–Al2O3 nanocomposite. Trans. IMF 95(2), 114–120 (2017)

    Article  Google Scholar 

  11. Kostyuk, G.: Nanotechnology: selection of technological parameters and installations, processing capacity, physical and mechanical characteristics of nanostructures. Intern. Acad. Sciences Innovats. Techn. 479 (2014)

    Google Scholar 

  12. Mohanad, M., Kostyk, V., Demin, D., Kostyk, K.: Modeling of the case depth and surface hardness of steel during ion nitriding. Eastern-Eur. J. Enterp. Technol. 2(5), 45–49 (2016)

    Article  Google Scholar 

  13. Kostyk, K.: Development of the high-speed boriding technology of alloy steel. Eastern-Eur. J. Enterp. Technol. 6(11), 8–15 (2015)

    Article  Google Scholar 

  14. Alaa, F., Akimov, O., Kostyk, K.: Development of a combined technology for hardening the surface layer of steel 38Cr2MoAl. Eastern-Eur. J. Enterp. Technol. 2(11), 56–62 (2017)

    Google Scholar 

  15. Gusev, A.: Nanocrystalline materials: methods of obtaining and properties. Publishing house of RAS, Ural department, p. 302 (1998)

    Google Scholar 

  16. Andrievsky, R.: Nanomaterials: the concept and modern problems. Phys. Met. Metall. 91(1), 50–56 (2003)

    Google Scholar 

  17. Gusev, A.: Nanomaterials, nanostructures, nanotechnologies. Fizmatlit, p. 416 (2005)

    Google Scholar 

  18. Kostyuk, G.: Physical and technical principles of coating, ion implantation and ion doping, laser processing and hardening, combined technologies. Book 2. Handbook for calculating the basic physical and technological parameters, assessing the possibilities, choosing the type of technology and equipment. Publishing house of the AISU, p. 482 (2002)

    Google Scholar 

  19. Kostyuk, G.: Effective tool with nanocoatings and nanostructured modification layers. Book. 1. Plasma-ion and ion-beam technologies, Izd-vo. Planet-print, p. 735 (2016)

    Google Scholar 

  20. Kostyuk, G.: Effective coatings and modified hardened layers on cutting tools. Int. Akadem. Sci. Inns. Techn. 728 (2012)

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Gennadiy Kostyuk .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2019 Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Kostyuk, G. (2019). Prediction of the Microhardness Characteristics, the Removable Material Volume for the Durability Period, Cutting Tools Durability and Processing Productivity Depending on the Grain Size of the Coating or Cutting Tool Base Material. In: Gapiński, B., Szostak, M., Ivanov, V. (eds) Advances in Manufacturing II. MANUFACTURING 2019. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-16943-5_27

Download citation

  • DOI: https://doi.org/10.1007/978-3-030-16943-5_27

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-030-16942-8

  • Online ISBN: 978-3-030-16943-5

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics