Abstract
Organic coatings applied on cathodically protected metallic structures must have good resistance to cathodic delamination or disbonding (CD). Both environmental conditions and coating composition influence the CD resistance. In the present study, the effect of types of epoxy resin, curing agents and their mixing ratio on cathodic delamination rate was studied in a high-build pigmented coating. Furthermore, the influence of platey fillers on CD resistance was also studied. In order to bring out correlations, if any, between adhesion and CD resistance, pull-off adhesion strengths (both dry and wet) of these coatings were also measured. Fairly good correlation was found between residual (wet) pull-off adhesion strength and CD resistance. When tested at 60 and 90°C, all the coatings under investigation showed chalking. Among the coatings under investigation, the one based on Bisphenol F epoxy and modified cycloaliphatic amine adduct exhibited excellent CD resistance.
Similar content being viewed by others
References
Leidheiser, H, Wang, W, Ingetoft, L, “The Mechanism for the Cathodic Delamination of Organic Coatings from a Metal Surface.” Prog. Org. Coat., 11 19–40 (1983)
Leidheiser, H, Wang, W, “Some Substrate and Environmental Influences on the Cathodic Delamination of Organic Coatings.” J. Coat. Technol., 53 77 (1981)
Leng, A, Streckel, H, Stratmann, M, “The Delamination of Polymeric Coatings from Steel. Part 2: First Stage of Delamination, Effect of Type and Concentration of Cations on Delamination, Chemical Analysis of the Interface.” Corros. Sci., 41 579–597 (1999)
Deflorian, F, Rossi, S, “An EIS Study of Ion Diffusion Through Organic Coatings.” Electrochim. Acta, 51 1736–1744 (2006)
Kundsen, OO, Skar, JI, “Cathodic Disbonding of Epoxy Coatings—Effect of Test Parameters.” NACE Corrosion 2008 Conference & Expo, Paper No. 08005, 2008
Koehler, EL, “The Oxide Film on Steel and Cathodic Disbondment of a Protective Organic Coating.” J. Electrochem. Soc., 132 1005–1009 (1985)
Sorenson, PA, Dam-Johansen, K, Weinell, CE, Kiil, S, “Cathodic Delamination: Quantification of Ionic Transport Rates Along Coating–Steel Interfaces.” Prog. Org. Coat., 68 70–78 (2010)
Sorenson, PA, Dam-Johansen, K, Weinell, CE, Kiil, S, “Cathodic Delamination of Seawater-Immersed Anticorrosive Coatings: Mapping of Parameters Affecting the Rate.” Prog. Org. Coat., 68 283–292 (2010)
Wroblowa, HS, “Intermediate Products of Atmospheric Oxygen Reduction and the Integrity of Metal-Organic Coating Interface.” J. Electroanal. Chem., 339 31–40 (1992)
Ritter, JJ, Rodriguez, MJ, “Corrosion Phenomena for Iron Covered with a Cellulose Nitrate Coating.” Corrosion, 38 223–226 (1982)
Gonzalez, OD, Josephic, PH, Oriani, RA, “Undercutting of Organic Lacquers on Steel.” J. Electrochem. Soc., 121 29–34 (1974)
Castle, JE, Watts, JF, “Corrosion Control by Organic Coatings.” In: Leidheiser, H, Jr (ed.) NACE, p. 78. Houston, TX, 1974
Steinsmo, U, Skar, JI, Bardal, E, “The Effect of the Dry Film Thickness, Temperature, and Electrolyte on the Cathodic Current of Painted Steel.” J. Electrochem. Soc., 136 3583–3588 (1989)
Perdomo, JJ, Song, I, “Chemical and Electrochemical Conditions on Steel under Disbonded Coatings: the Effect of Applied Potential, Solution Resistivity, Crevice Thickness and Holiday Size.” Corros. Sci., 42 1389–1415 (2000)
http://www.international-pc.com/products/productsearch/Pages/Interzone_954_2589.aspx. Accessed 21 April 2011
http://www.jotun.com/www/com/20020117.nsf/viewunid/0BA0866C3399577F44256C7700445CB1!OpenDocument. Accessed 21 April 2011
Armstrong, RD, Johnson, BW, Wright, JD, “An Investigation into the Cathodic Delamination of Epoxy-Polyamine Protective Coatings.” Electrochim. Acta, 36 1915–1923 (1991)
Naderi, R, Attar, MM, “Cathodic Disbondment of Epoxy Coating with Zinc Aluminum Polyphosphate as a Modified Zinc Phosphate Anticorrosion Pigment.” Prog. Org. Coat., 69 392–395 (2010)
Al-Borno, A, Brown, M, “Comparative Testing Of 31 Tank Lining Systems.” NACE Corrosion 2007 Conference & Expo, Paper No. 07025, 2007
Donoghue, MO, Garrett, R, Garrett, J, Graham, R, Datta, VJ, Gray, LGS, Drader, B, “Field Performance Versus Laboratory Testing: A Study of Epoxy Tank and Vessel Linings Used in the Canadian Oil Patch.” Corrosion 2003, Paper No. 03051, 2003
Acknowledgments
The authors are thankful to the management of Asian Paints Ltd. for permitting this work to be published. Thanks are due to Mr. Lathiesh Srinivasan and Ms. Sonali Biwalkar for DSC measurements.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Balaji, R., Gadhave, K., Shreepathi, S. et al. Investigating the role of key ingredients on cathodic delamination resistance of high-build pigmented epoxy coatings. J Coat Technol Res 10, 87–95 (2013). https://doi.org/10.1007/s11998-012-9460-4
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11998-012-9460-4