Global Product Development

pp 721-727


Design for Wire and Arc Additive Layer Manufacture

  • J. MehnenAffiliated withManufacturing Department, Cranfield University Email author 
  • , J. DingAffiliated withManufacturing Department, Cranfield University
  • , H. LockettAffiliated withDepartment of Aerospace Engineering, Cranfield University
  • , P. KazanasAffiliated withDepartment of Aerospace Engineering, Cranfield University

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Additive Layer Manufacture (ALM) is a technique whereby freeform structures are produced by building up material in layers. RUAM (Ready-to-Use Additive Layer Manufacturing) is an innovative concept for building large scale metal ready-to-use parts. The design for RUAM has several process steps: the geometric design of the parts taking the complex process behaviour of the arc welding process into account; FEM to predict temperature and stress distributions to minimise part distortions; and efficient robot tool path design. This paper covers these essential design steps from a technical as well as practical point of view.


KeywordsManufacturing Rapid product development Design for manufacture