Skip to main content
Log in

Multi-variable optimization of diesel engine fuelled with biodiesel using grey-Taguchi method

  • Technical Paper
  • Published:
Journal of the Brazilian Society of Mechanical Sciences and Engineering Aims and scope Submit manuscript

Abstract

The current work is aimed at the correlated multiple criteria optimization of various parameters of a turbocharged, direct injection, compression ignition engine alternatively fuelled with neat biodiesel and its 20 % blend with commercial diesel (B20) using grey–Taguchi method (GTM). The GTM converts multiple objectives of a problem into a single-objective function by an optimization technique. The process environment consisting of three input variables such as type of fuel, engine speed, and load was considered in this study. An orthogonal array was used for the design of experiments on the basis of L9 (33). The optimal parameters were determined by the grey relational grade based on GTM. The consequent optimal combination of input parameters was used to maximize the output parameters including engine torque, brake power, heat release, and injection pressure with the possible diminution of brake specific fuel consumption of the engine. During the study, it was found that B20 as a fuel, 1,800 rpm as a speed, and 100 % as a load offer an optimal parametric combination at which the desired output results are achieved. Moreover, analysis of variance approach based on statistical software of Minitab 16 was used to investigate the comparative impacts of input variables on the output responses. It was known that load is the predominant factor with an influence of 92.42 % on the output parameters. Finally, a confirmatory test was performed to validate the results using artificial neural network in MATLAB.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7

Similar content being viewed by others

Abbreviations

CI:

Compression ignition

DI:

Direct injection

H.R:

Heat release

IP:

Injection pressure

BSFC:

Brake specific fuel consumption

DOE:

Design of experiments

OA:

Orthogonal array

GRA:

Grey relational analysis

GRG:

Grey relational grade

OGRG:

Overall grey relational grade

GRC:

Grey relational coefficient

QLF:

Quality loss function

ANOVA:

Analysis of variance

DOF:

Degree of freedom

ANN:

Artificial neural network

References

  1. Ozener O, Yuksek L, Ergenç AT, Ozkan M (2014) Effects of soybean biodiesel on a DI diesel engine performance, emission and combustion characteristics. Fuel 115:875–883. doi:10.1016/j.fuel.2012.10.081

    Article  Google Scholar 

  2. Turrio-Baldassarri L, Battistelli CL et al (2004) Emission comparison of urban bus engine fueled with diesel oil and biodiesel blend. Sci Total Environ 327:147–162. doi:10.1016/j.scitotenv.2003.10.033

    Article  Google Scholar 

  3. Monyem A, Van Gerpen JH (2001) The effect of biodiesel oxidation on engine performance and emission. Biomass Bioenergy 20:317–325. doi:10.1016/S0961-9534(00)00095-7

    Article  Google Scholar 

  4. Buyukkaya E (2010) Effects of biodiesel on a DI diesel engine performance, emission and combustion characteristics. Fuel 89:3099–3105. doi:10.1016/j.fuel.2010.05.034

    Article  Google Scholar 

  5. Agarwal D, Agrawal AK (2007) Performance and emission characteristics of a jatropha oil (preheated and blends) in a direct injection compression ignition engine. Appl Therm Eng 27:2314–2323. doi:10.1016/j.applthermaleng.2007.01.009

    Article  Google Scholar 

  6. Ramadhas AS, Muraleedharan C, Jayaraj S (2005) Performance and emission evaluation of a diesel engine fueled with methyl esters of rubber seed oil. Renew Energy 30:1789–1800. doi:10.1016/j.renene.2005.01.009

    Article  Google Scholar 

  7. Durbin T, Collins J, Norbeck J, Smith M (2000) Effects of biodiesel, biodiesel blends, and a synthetic diesel on emissions from light heavy-duty diesel vehicles. Environ Sci Technol 34:349–355. doi:10.1021/es990543c

    Article  Google Scholar 

  8. Agarwal D, Kumar L, Agarwal AK (2008) Performance evaluation of a vegetable oil fuelled compression ignition engine. Renew Energy 33:1147–1156. doi:10.1016/j.renene.2007.06.017

    Article  Google Scholar 

  9. Hammond G, Kallu S, McManus M (2008) Development of biofuels for the UK automotive market. Appl Energy 85:506–515

    Article  Google Scholar 

  10. Banapurmath NR, Tewari PG, Hosmath RS (2008) Performance and emission characteristics of DI compression ignition engine operated on Honge, Jatropha and sesame oil methyl esters. Renew Energy 33:1982–1988. doi:10.1016/j.renene.2007.11.012

    Article  Google Scholar 

  11. Ganapathy T, Murugesan K, Gakkhar RP (2009) Performance optimization of jatropha engine model using Taguchi approach. Appl Energy 86:2476–2486. doi:10.1016/j.apenergy.2009.02.008

    Article  Google Scholar 

  12. Yang WH, Tarng YS (1998) Design optimization of cutting parameters for turning operations based on the Taguchi method. J Mater Process Technol 84:122–129. doi:10.1016/S0924-0136(98)00079-X

    Article  Google Scholar 

  13. Mehat NM, Kamaruddin S (2012) Quality control and design optimisation of plastic product using Taguchi method: a comprehensive review. Int J Plast Technol 16:194–209. doi:10.1007/s12588-012-9037-1

    Article  Google Scholar 

  14. Martowibowo SY, Wahyudi A (2012) Taguchi method implementation in taper motion wire EDM process optimization. J Inst Eng India Ser C 93:357–364. doi:10.1007/s40032-012-0043-z

    Article  Google Scholar 

  15. Lin CL (2004) Use of the Taguchi method and grey relational analysis to optimize turning operations with multiple performance characteristics. Mat Manuf Pro 2:209–220. doi:10.1081/AMP-120029852

    Article  Google Scholar 

  16. Pal S, Malviya SK, Pal SK, Samantaray AK (2009) Optimization of quality characteristics parameters in a pulsed metal inert gas welding process using grey-based Taguchi method. Int J Adv Manuf Technol 44:1250–1260. doi:10.1007/s00170-009-1931-0

    Article  Google Scholar 

  17. Jung JH, Kwon WT (2010) Optimization of EDM process for multiple performance characteristics using Taguchi method and grey relational analysis. J Mech Sci Technol 24:1083–1090. doi:10.1007/s12206-010-0305-8

    Article  Google Scholar 

  18. Zeng S, Xiong Y (2012) Application of Grey based Taguchi method to determine optimal end milling parameters. Intell Robot Appl 7507:245–254. doi:10.1007/978-3-642-33515-0_25

    Article  Google Scholar 

  19. Lin JL, Lin CL (2002) The use of the orthogonal array with the grey relational analysis to optimize the electrical discharge machining process with multiple performance characteristics. Int J Mach Tool Manuf 42:237–244

    Article  Google Scholar 

  20. Ko TC, Fu PC (2006) Optimization of the WEDM process of particle reinforced material with multiple performance characteristics using grey relational analysis. J Mater Process Technol 180:96–101

    Article  Google Scholar 

  21. Lung KP, Wang CC et al (2007) Optimizing multiple quality characteristics via Taguchi method based grey analysis. J Mater Process Technol 182:107–116

    Article  Google Scholar 

  22. Li CH, Tsai MJ (2009) Multi objective optimization of laser cutting for flash memory modules with special shapes using grey relational analysis. Opt Laser Technol 41:634–642

    Article  Google Scholar 

  23. Tsai MJ, Li CH (2009) The use of grey relational analysis to determine laser cutting parameters for QFN packages with multiple performance characteristics. Opt Laser Technol 41:914–921

    Article  Google Scholar 

  24. Chorng JT, Yung et al (2009) Optimization of turning operations with multiple performance characteristics using the Taguchi method and grey relational analysis. J Mat Pro Technol 209:2753–2759

    Article  Google Scholar 

  25. Roy S, Das AK, Banerjee R (2014) Application of Grey-Taguchi based multi-objective optimization strategy to calibrate the PM–NHC–BSFC trade-off characteristics of a CRDI assisted CNG dual-fuel engine. J Nat Gas Sci Eng 21:524–531. doi:10.1016/j.jngse.2014.09.022

    Article  Google Scholar 

  26. Karnwal A, Hasan MM, Kumar N, Siddiquee AN, Khan ZA (2011) Multi-response optimization of diesel engine performance parameters using Thumba biodiesel—diesel blends by applying the Taguchi method and grey relational analysis. Int J Automot Technol 12:599–610. doi:10.1007/s12239-011-0070-4

    Article  Google Scholar 

  27. Muralidharan K, Vasudevan D (2014) Applications of artificial neural networks in prediction of performance, emission and combustion characteristics of variable compression ratio engine fuelled with waste cooking oil biodiesel. Soc Mech Sci Eng, J Braz. doi:10.1007/s40430-014-0213-4

    Google Scholar 

  28. Su CT, Chiang TL (2003) Optimizing the IC wire bonding process using a neural networks genetic algorithms approach. J Intelli Manuf 14:229–238

    Article  Google Scholar 

  29. Kannan GR, Balasubramanian KR, Anand R (2013) Artificial neural network approach to study the effect of injection pressure and timing on diesel engine performance fueled with biodiesel. Int J Auto Tech 14:507–519. doi:10.1007/s12239-013-0055-6

    Article  Google Scholar 

  30. Gau HS, Hsieh CY, Liu CW (2006) Application of grey correlation method to evaluate potential groundwater recharge sites. Stoch Environ Res Risk Assess 20:407–421. doi:10.1007/s00477-006-0034-9

    Article  MathSciNet  Google Scholar 

  31. Tsolakis A (2006) Effects on particle size distribution from the diesel engine operating on RME-biodiesel with EGR. Energy Fuels 20:1418–1424. doi:10.1021/ef050385c

    Article  Google Scholar 

  32. Acherjee B, Kuar AS, Mitra S, Misra D (2011) Application of grey-based Taguchi method for simultaneous optimization of multiple quality characteristics in laser transmission welding process of thermoplastics. Int J Adv Manuf Technol 56:995–1006. doi:10.1007/s00170-011-3224-7

    Article  Google Scholar 

  33. Jailani HS, Rajadurai A, Mohan B, Kumar AS, Sornakumar T (2009) Multi-response optimisation of sintering parameters of Al–Si alloy/fly ash composite using Taguchi method and grey relational analysis. Int J Adv Manuf Technol 45:362–369. doi:10.1007/s00170-009-1973-3

    Article  Google Scholar 

  34. Raza ZA, Ahmad N, Kamal S (2014) Multi-response optimization of rhamnolipid production using grey rational analysis in Taguchi method. Biotechnol Rep 3:86–94

    Article  Google Scholar 

  35. Wijayasekara D, Manic M, Sabharwall P, Utgikar V (2011) Optimal artificial neural network architecture selection for performance prediction of compact heat exchanger with the EBaLM-OTR technique. Nucl Eng Des 241:2549–2557. doi:10.1016/j.nucengdes.2011.04.045

    Article  Google Scholar 

  36. Ghobadian B, Rahimi H, Nikbakht AM, Najafi G, Yusaf TF (2009) Diesel engine performance and exhaust emission analysis using waste cooking biodiesel fuel with an artificial neural network. Renew Energy 34:976–982. doi:10.1016/j.renene.2008.08.008

    Article  Google Scholar 

  37. Huang JT, Liao YS (2003) Optimization of machining parameters of wire-EDM based on grey relational and statistical analyses. Int J Prod Res 41:1707–1720. doi:10.1080/1352816031000074973

    Article  MATH  Google Scholar 

  38. Rao R, Yadava V (2009) Multi-objective optimization of Nd:YAG laser cutting of thin superalloy sheet using Grey relational analysis with entropy measurement. Opt Laser Technol 41:922–930. doi:10.1016/j.optlastec.2009.03.008

    Article  Google Scholar 

  39. Yang YS, Shih CY, Fung RF (2014) Multi-objective optimization of the light guide rod by using the combined Taguchi method and grey relational approach. J Intell Manuf 25:99–107. doi:10.1007/s10845-012-0678-x

    Article  Google Scholar 

  40. Maiyar LM, Ramanujam R, Venkatesan K, Jerald J (2013) Optimization of machining parameters for end milling of Inconel 718 super alloy using Taguchi based grey relational analysis. Proced Eng 64:1276–1282. doi:10.1016/j.proeng.2013.09.208

    Article  Google Scholar 

  41. Tzeng CJ, LinYH YangYK, Jeng MC (2009) Optimization of turning operations with multiple performance characteristics using the Taguchi method and grey relational analysis. J Mater Process Technol 209:2753–2759. doi:10.1016/j.jmatprotec.2008.06.046

    Article  Google Scholar 

  42. Manjunath Patel GC, Krishna P, Parappagoudar MB (2014) Optimization of squeeze cast process parameters using Taguchi and grey relational analysis. Proced Technol 14:157–164. doi:10.1016/j.protcy.2014.08.021

    Article  Google Scholar 

  43. Tarng YS, Juang SC, Chang CH (2002) The use of grey-based Taguchi methods to determine submerged arc welding process parameters in hardfacing. J Mater Process Technol 128:1–6. doi:10.1016/S0924-0136(01)01261-4

    Article  Google Scholar 

Download references

Acknowledgments

Authors are indebted to Dr. Ge and Dr. Tan for their guidelines and encouraging attitude, and the lab staff for their help in the conduct of experiments. The experiments were performed in the Laboratory of Auto Performance and Emission Test. School of Mechanical and Vehicular Engineering, Beijing Institute of Technology, Beijing 100081, P. R. China.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Mustabshirha Gul.

Additional information

Technical Editor: Luis Fernando Figueira da Silva.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Gul, M., Shah, A.N., Jamal, Y. et al. Multi-variable optimization of diesel engine fuelled with biodiesel using grey-Taguchi method. J Braz. Soc. Mech. Sci. Eng. 38, 621–632 (2016). https://doi.org/10.1007/s40430-015-0312-x

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s40430-015-0312-x

Keywords

Navigation