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Optimization of oil retention in sesame based halva using emulsifiers and fibers: an industrial assay

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Abstract

Oil bleeding during storage oleaginous seeds based confectionery products is a major problem affecting acceptance by consumers. Halva is a popular sweet food prepared from a sesame paste and a sugar mixture. The objective of this work was to improve the oil retention in this product by incorporating commercial fibers and emulsifiers: soya lecithin and monoglycerides (MG1 or MG2) during manufacturing. Oil retention yield was optimized on small batches, by response surface methodology using a central composite design applied with two factors, emulsifier concentration (0.25–2.25 %) and fibers concentration (0–2 %) at three levels. A centrifugation test was optimized to assess oil retention in halva samples. The experimental response (oil retention) was fitted with quadratic equations for each emulsifier, using multiple regression analysis. The emulsion stability increased with increasing the emulsifier concentration, particularly to 2.25 %. The oil bleeding assessed at 45 °C was slow but yielded similar results to those estimated by centrifugation test. The latter seems an attractive rapid method to quantify oil retention in oleaginous seeds and crops based food matrices. At an industrial scale, the increase of MG1 concentration to 2.25 % in halva enhances the oil retention of the product but does not affect its color or textural characteristics. Microscopic observations allowed us to explain high oil retention in this product by a homogeneous dispersion of oil droplets in the aqueous phase.

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Abbreviations

CCD:

Central composite design

Df:

Degree of freedom

MGs:

Monoglycerides

MG1:

Monoglyceride 1

MG2:

Monoglyceride 2

OR:

Oil retention yield

RSM:

Response surface methodology

SL:

Soya lecithin

SS:

Sum of square

X1 and X2 :

Independent variables

Y:

The response

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Acknowledgments

This work is part of MOBIDOC thesis in the framework of the PASRI program funded by the European Union. The MOBIDOC thesis partners are the LBGEL and the confectionery Triki-Moulin (Sfax, Tunisia). Thanks are due to the panel members for their judges and participation in sensory evaluation. Finally, the authors are grateful to Mr. Mohamed Ali Ayadi from Institute of Biotechnology of Sfax for the textural analysis.

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Correspondence to N. Miled.

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Aloui, F., Maazoun, B., Gargouri, Y. et al. Optimization of oil retention in sesame based halva using emulsifiers and fibers: an industrial assay. J Food Sci Technol 53, 1540–1550 (2016). https://doi.org/10.1007/s13197-015-2116-5

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  • DOI: https://doi.org/10.1007/s13197-015-2116-5

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