Skip to main content
Log in

Ultrasonic cleaning of used plastic parts for remanufacturing of multifunctional digital copier

  • Published:
International Journal of Precision Engineering and Manufacturing Aims and scope Submit manuscript

Abstract

A multifunctional digital copier or multi-function peripheral (MFP) is suitable for remanufacturing due to its high cost, long life, and fast replacement cycle. In the remanufacturing process of an MFP, the cleaning process to remove contaminants is the most timeconsuming and labor-intensive job. The improvement of cleaning efficiency is essential to strengthen the competitive power of remanufacturing, especially in a high labor-cost country. In this study, a cleaning system is established for the remanufacturing process of MFPs. The system manipulates completely disassembled parts. Based on an analysis of the disassembly process, disassembled parts are classified into four groups, and cleaning methods for each group are determined. Ultrasonic performance tests to remove contaminants using several cleaning agents are executed, and one cleaning agent is recommended among them for cleaning MFP parts. The ultrasonic cleaning parameters of operation time and ultrasonic frequency are suggested. With the suggested conditions, an ultrasonic cleaning system with dipping, rinsing, and drying units is designed and fabricated. A field test is executed to find the optimal operating conditions. The productivity and economic improvements of the system are estimated, and the application is verified.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Similar content being viewed by others

References

  1. Yi, H., “Remanufacturing of Machine Tool,” J. Monthly Machine Tool, No. 10, pp. 44–50, 2007.

    Google Scholar 

  2. Kerr, W. and Ryan, C., “Eco-Efficiency Gains from Remanufacturing: A Case Study of Photocopier Remanufacturing at Fuji Xerox Australia,” J. Cleaner Production, Vol. 9, pp. 75–81, 2001.

    Article  Google Scholar 

  3. Lee, S., Choi, H., Lee, J., Sim, O., Yi, H., Kim, Y., Lee, K., and Hong, H., “Development of Remanufacturing Technology for Used Digital Laser Copy Machine,” Report for RFP, Korean Ministry of Knowledge Economics, 2009.

    Google Scholar 

  4. Jeon, S. and Bae, J., “Purification and Maintenance for Metal Working Fluids,” Seongkyun Press, 2003.

    Google Scholar 

  5. Cha, A. J., Park, J. N., Kim, H. S., and Bae, J. H., “Evaluation of Cleaning Ability and Environmental Evaluation of Commercial Aqueous/Semi-Aqueous Cleaning Agents,” Clean Technology, Vol. 10, No. 2, pp. 73–87, 2004.

    Google Scholar 

  6. Jeong, J. Y., Lee, M. J., and Bae, J. H., “A Study on the Performance Variations of Liquid-Crystal Aqueous Cleaning Agents with Formulating Components and Mixing Ratios,” Clean Technology, Vol. 16, No. 2, pp. 103–116, 2010.

    Google Scholar 

  7. Park, Y. B., Bae, J. H., and Chang, Y., “Selection of Alternative Cleaning Agents for Ultrasonic Cleaning Process in Remanufacturing of Used Laser Copy Machine,” Clean Technology, Vol. 17, No. 2, pp. 117–123, 2011.

    Google Scholar 

  8. Canon Inc., “iR4570/3570, 2870/2270 Series: Service Manual,” Canon, 2004.

    Google Scholar 

  9. Shan, Z., Qin, S., Liu, Q., and Liu, F., “Key Manufacturing Technology & Equipment for Energy Saving and Emissions Reduction in Mechanical Equipment Industry,” Int. J. Precis. Eng. Manuf., Vol. 13, No. 4, pp. 1095–1100, 2012.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Hwa-Cho Yi.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Chang, Y., Bae, J.H. & Yi, HC. Ultrasonic cleaning of used plastic parts for remanufacturing of multifunctional digital copier. Int. J. Precis. Eng. Manuf. 14, 951–956 (2013). https://doi.org/10.1007/s12541-013-0125-8

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12541-013-0125-8

Keywords

Navigation