Skip to main content
Log in

Application of Food Extrusion Process to Develop Fish Meat-Based Extruded Products

  • Review Article
  • Published:
Food Engineering Reviews Aims and scope Submit manuscript

Abstract

Food extrusion provides a great versatility for the development of low-cost, high-nutritive and convenient food products such as cereal-based snacks and food products. Extruded snacks are gaining importance nowadays due to their peculiar taste, texture and convenience. Extruded products contain low levels of protein, which makes it necessary to fortify them with protein-rich diets. One of the possible ways for alleviating this problem is to utilize fish and fish proteins to enrich cereal-based extruded products. Demand for fish meat and fish meat-based products is increasing day by day, and utilization of bycatch, low-cost and underutilized fish and shellfish is a major current issue. Utilizing fish meat and fish portions to develop extruded products will add value to the low-cost and underutilized fish and shellfish, thus promoting their utilization. The major factors during extrusion processing which affect the physical and chemical properties of the final product are high barrel temperature, feed moisture, composition of raw materials (protein and starch mainly) and the screw speed. Extrusion processing and changes in the ingredients will influence the system variables as well as product characteristics. In this view, the present article describes in detail about food extrusion process, application of food extrusion to develop fish meat-based extruded products, quality of fish-based extruded products and future prospects of the technology.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2

Similar content being viewed by others

References

  1. Altschul AM (1974) New protein foods. In: Altschul A (ed) Protein food technologies and politics of food: an overview. Academic Press, New York

    Chapter  Google Scholar 

  2. Bhattacharya S, Das H, Bose AN (1993) Effect of extrusion variables on the product texture of blend of minced fish and wheat flour. J Food Eng 19(3):215–235

    Article  Google Scholar 

  3. Cheng H, Friis A (2008) Expansion of the whole wheat flour extrusion. Paper presented at 5th international conference on simulation and modelling in the food and bio-industry—FoodSim 2008, Dublin, Ireland, 26–28 June 2008

  4. Chiruvella RV, Jaluria Y, Karwe MV (1996) Numerical simulation of the extrusion process for food materials in a single-screw extruder. J Food Eng 30:449–467

    Article  Google Scholar 

  5. Cortez Netto JP, Oliveira Filho PRC, Lapa-Guimarães J, Viegas EMM (2014) Physicochemical and sensory characteristics of snack made with minced Nile tilapia. Food Sci Technol 34(3):591–596

    Google Scholar 

  6. Devi LN, Kuna A, Kalpana K (2013) Utilization of fish mince in formulation and development of pasta products. Int J Food Res 20(1):219–224

    CAS  Google Scholar 

  7. Dileep AO, Shamasundar BA, Binsi PK, Howell NK (2010) Composition and quality of rice flour–fish mince based extruded products with emphasis on thermal properties of rice flour. J Tex Stud 41(2):190–207

    Article  Google Scholar 

  8. FAO (2014) The state of world fisheries and aquaculture. Food and Agriculture Organization of the United Nations, Rome

    Google Scholar 

  9. Goes ESR, Souza MLR, Campelo DAV, Yoshida GM, Xavier TO, Moura LB, Monteiro ARG (2015) Extruded snacks with the addition of different fish meals. Food Sci Technol Camp 35(4):683–689

    Google Scholar 

  10. Gogoi BK, Oswalt AJ, Choudhury GS (1996) Reverse screw element(s) and feed composition effects during twin-screw extrusion of rice flour and fish muscle blends. J Food Sci 61(3):590–595

    Article  CAS  Google Scholar 

  11. Ghufoorunissa (2001) Fish and fish oils for nutritional security. In: Pandian TJ (ed) Proc. Natl. seminar on sustainable fisheries for nutritional security. National Academy of Agricultural Sciences, New Delhi

    Google Scholar 

  12. Homchoudhury M, Chakraborty R, Sarkar S, Raychaudhuri U (2011) Optimization of rice flour (Oryza sativa) and chapra (Fenneropenaeus indicus) extrusion by response surface methodology. Fish Technol 48(2):155–162

    Google Scholar 

  13. Homchoudhury M, Chakraborty R, Sarkar S, Raychaudhuri U (2012) Characterization of extrudate prepared from rice (Oryza sativa L.) and chapra (Fenneropenaeus indicus) by twin screw extrusion. Fish Technol 49:50–53

    Google Scholar 

  14. Iqbal A, Khalil I, Ateeq N, Khan M (2006) Nutritional quality of important food legumes. Food Chem 97(2):331–335

    Article  CAS  Google Scholar 

  15. Kamalakanth CK, Abdul Asees CK, Jose Leema, Srinivasa Gopal TK, Ravishankar CN, Joseph AC (2007) Studies on physical properties of the extruded fish products employing a single screw extruder. Fish Technol 44(2):181–186

    Google Scholar 

  16. Karwe MV (2005) EOLSS developed under the auspices of the UNESCO. Food extrusion, Oxford

    Google Scholar 

  17. Kinsella JE (1978) Texturized proteins: fabrication, flavouring and nutrition. CRC Crit Rev Food Sci Nutr 10:147–155

    Article  CAS  Google Scholar 

  18. Kris-Etherton PM, Harris WS, Appel LJ (2002) Fish consumption, fish oil, omega-3 fatty acids, and cardiovascular disease. MPH for the Nutrition Committee AHA Scientific Statement 2747–2757

  19. Kuna A, Devi NL, Kalpana K (2013) Utilization of fish powder in ready-to-eat extruded snacks. Fish Technol 50:245–250

    Google Scholar 

  20. Majumdar RK, Singh RKR (2014) The effect of extrusion conditions on the physicochemical properties and sensory characteristics of fish-based expanded snacks: extrusion of fish-based expanded snacks. J Food Process Preserv 38(3):864–879

    Article  CAS  Google Scholar 

  21. Majumdar RK, Venkateshwarlu G, Roy AK (2011) Effect of extrusion variables on the physic-chemical properties of soyabean-fish based ready to eat snacks. Agric J 6(1):23–27

    CAS  Google Scholar 

  22. Masrudin AKB (2013) Production of fish based biscuit using extruder. Final year project report, Degree of Bachelor Science (Hons.), Food Science and Technology, Faculty of Applied Sciences, Universiti Teknologi MARA

  23. Miller RC (1990) In: Fast RB, Caldwell EF (eds) Unit operations and equipment IV: extrusion and extruders. American Association of Cereal Chemists, Inc., St Paul

    Google Scholar 

  24. Moraru CI, Kokini JL (2003) Nucleation and expansion during extrusion and microwave heating of cereal foods. Compr Rev Food Sci Food Safe 2(4):147–165

    Article  Google Scholar 

  25. Murphy MG, Skonberg DI, Camire ME, Dougherty MP, Bayer RC, Briggs JL (2003) Chemical composition and physical properties of extruded snacks containing crab processing by-products. J Sci Food Agric 83(11):1163–1167

    Article  CAS  Google Scholar 

  26. Neiva CRP, Machado TM, Tomita RY, Furlan EF, Lemos Neto MJ, Bastos DHM (2011) Fish crackers development from minced fish and starch: an innovative approach to a traditional product. Ciênc Tecnol Aliment Camp 31(4):973–979

    Article  Google Scholar 

  27. Noorakmar AW, Cheow CS, Norizzah AR, Mohd Zahid A, Ruzaina I (2012) Effect of orange sweet potato (Ipomoea batatas) flour on the physical properties of fried extruded fish crackers. Int Food Res J 19(2):657–664

    CAS  Google Scholar 

  28. Ossen NHB (2013) Production of fish corn snack by extrusion. Bachelor of Science (Hons.) Food Science and Technology, Faculty of Applied Sciences, Universiti Teknologi Mara

  29. Raja WH, Kumar S, Bhat ZF, Kumar P (2014) Effect of ambient storage on the quality characteristics of aerobically packaged fish curls incorporated with different flours. Spring Plus 3(106):1–10

    Google Scholar 

  30. Rajesh GK, Thirupathi V, Nambi VE, Pandiselvam R (2014) Optimization of extrusion cooking process for rice-fish extrudates with an underutilized fish mince based on physical, functional and textural properties. J Agr Eng 2:9–21

    Google Scholar 

  31. Rohani AC, Salasiab MN, Ashbadi Y (2010) Effect of cereal fibre on the physico-chemical quality and sensory acceptability of instant fish crackers. J Trop Agric Food Sci 38(1):39–49

    Google Scholar 

  32. Shahmohammadi HR, Bakar J, Russly AR, Noranizan MA, Mirhosseini H (2014) Puffed corn-fish snack development by extrusion technology. Iran J Fish Sci 13(3):748–760

    Google Scholar 

  33. Sharma SK, Basu S (2003) Preparation of an extruded fish snack using twin screw extruder and the storage characteristics of the product. J Ind Fish Assoc 30:149–156

    Google Scholar 

  34. Shaviklo GR, Olafsdottir A, Sveinsdottir K, Thorkelsson G, Rafipour F (2011) Quality characteristics and consumer acceptance of a high fish protein puffed corn-fish snack. J Food Sci Technol 48(6):668–676

    Article  Google Scholar 

  35. Singh RKR, Majumdar RK, Venkateshwarlu G (2014) Optimum extrusion-cooking conditions for improving physical properties of fish-cereal based snacks by response surface methodology. J Food Sci Technol 51(9):1827–1836

    Article  Google Scholar 

  36. Suknark K, Lee J, Eitenmiller RR, Phillips RD (2001) Stability of tocopherols and retinyl palmitate in snack extrudates. J Food Sci 66:897–902

    Article  CAS  Google Scholar 

  37. Wianecki M (2007) Evaluation of fish and squid meat applicability for snack food manufacture by indirect extrusion cooking. Acta Sci Pol Technol Aliment 6(4):29–44

    CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Vijay Kumar Reddy Surasani.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Surasani, V.K.R. Application of Food Extrusion Process to Develop Fish Meat-Based Extruded Products. Food Eng Rev 8, 448–456 (2016). https://doi.org/10.1007/s12393-016-9148-0

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12393-016-9148-0

Keywords

Navigation