Skip to main content
Log in

Assessment of the Influence of the Decanter Set-up During Continuous Processing of Olives at Different Pigmentation Index

  • Original Paper
  • Published:
Food and Bioprocess Technology Aims and scope Submit manuscript

Abstract

New generation decanters allow operators to make real-time adjustments during the virgin olive oil extraction process in order to gain the best performance possible. However, the opportunity to act in line requires a deep understanding of the consequences of changing machine parameters. To this purpose, an experiment was carried out at industrial scale. The decanter feed rate (Fr), ranging from 4075 to 5820 kg h−1, the bowl/screw conveyor differential speed (∆n), set at 18 and 22, and two ripening degrees of the olives were considered as process variables. Two combinations Fr-∆n, namely 4620 kg h−1 at ∆n-18 and 5210 kg h−1 at ∆n-22, were found to similarly maximize the process efficiency, regardless the raw material features. After pointing out the best working settings, the corresponding virgin olive oils were compared. The analysis of variance showed that peroxide value, K 232, K 270, phenols, chlorophylls, β-tocopherol, fruity and bitter notes, and C6 volatile compounds were significantly affected by the machine parameters. An inverse proportionality was observed between the combination Fr-∆n and the phenolic compounds. On the whole, the sampling factor exerted a larger influence on the product quality than the decanter set-up.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2

Similar content being viewed by others

References

  • Abenoza, M., Benito, M., Saldaña, G., Álvarez, I., Raso, J., & Sánchez-Gimeno, A. C. (2013). Effects of pulsed electric field on yield extraction and quality of olive oil. Food and Bioprocess Technology, 6, 1367–1373.

    Article  Google Scholar 

  • Altieri, G. (2010). Comparative trials and an empirical model to assess throughput indices in olive oil extraction by decanter centrifuge. Journal of Food Engineering, 97, 46–56.

    Article  Google Scholar 

  • Altieri, G., Di Renzo, G. C., & Genovese, F. (2013). Horizontal centrifuge with screw conveyor (decanter): optimization of oil/water levels and differential speed during olive oil extraction. Journal of Food Engineering, 119, 561–572.

    Article  CAS  Google Scholar 

  • Amirante, P., Clodoveo, M. L., Leone, A., Tamborrino, A., & Patel, V. B. (2010). Influence of different centrifugal extraction systems on antioxidant content and stability of virgin olive oil. In V. R. Preedy & R. R. Watson (Eds.), Olives and olive oil in health and disease prevention (pp. 85–93). London: Academic Press.

    Chapter  Google Scholar 

  • Angerosa, F., Servili, M., Selvaggini, R., Taticchi, A., Esposto, S., & Montedoro, G. F. (2004). Volatile compounds in virgin olive oil: occurrence and their relationship with the quality. Journal of Chromatography A, 1054, 17–31.

    Article  CAS  Google Scholar 

  • Artajo, L. S., Romero, M. P., & Motilva, M. J. (2006). Transfer of phenolic compounds during olive oil extraction in relation of ripening stage of the fruit. Journal of the Science of Food and Agriculture, 86, 518–527.

    Article  CAS  Google Scholar 

  • Baccouri, O., Guerfel, M., Baccouri, B., Cerretani, L., Bendini, A., Lercker, G., Zarrouk, M., & Miled, D. D. B. (2008). Chemical composition and oxidative stability of Tunisian monovarietal virgin olive oils with regard to fruit ripening. Food Chemistry, 109, 743–754.

    Article  CAS  Google Scholar 

  • Bejaoui, M. A., Beltran, G., Aguilera, M. P., & Jimenez, A. (2016). Continuous conditioning of olive paste by high power ultrasounds: response surface methodology to predict temperature and its effect on oil yield and virgin olive oil characteristics. LWT - Food Science and Technology, 69, 175–184.

    Article  CAS  Google Scholar 

  • Beltrán, G., Aguilera, M. P., Del Rio, C., Sanchez, S., & Martinez, L. (2005). Influence of fruit ripening process on the natural antioxidant content of Hojiblanca virgin olive oils. Food Chemistry, 89, 207–215.

    Article  Google Scholar 

  • Bendini, A., Cerretani, L., Carrasco-Pancorbo, A., Gómez-Caravaca, A. M., Segura-Carretero, A., Fernández-Gutiérrez, A., & Lercker, G. (2007). Phenolic molecules in virgin olive oils: a survey of their sensory properties, health effects, antioxidant activity and analytical methods. An overview of the last decade. Molecules, 12, 1679–1719.

    CAS  Google Scholar 

  • Caponio, F., Summo, C., Paradiso, V. M., & Pasqualone, A. (2014a). Influence of decanter working parameters on the extra virgin olive oil quality. European Journal of Lipid Science and Technology, 116, 1626–1633.

    Article  CAS  Google Scholar 

  • Caponio, F., Monteleone, I. J., Martellini, G., Summo, C., Paradiso, V. M., & Pasqualone, A. (2014b). Effect of talc addition on the extraction yield and quality of extra virgin olive oils from Coratina cultivar after production and during storage. Journal of Oleo Science, 63, 1125–1132.

    Article  CAS  Google Scholar 

  • Caponio, F., Durante, V., Varva, G., Silletti, R., Previtali, M. A., Viggiani, I., Squeo, G., Summo, C., Pasqualone, A., Gomes, T., & Baiano, A. (2016). Effect of infusion of spices into the oil vs. combined malaxation of olive paste and spices on quality of naturally flavoured virgin olive oils. Food Chemistry, 202, 211–228.

    Article  Google Scholar 

  • Catalano, P., Pipitone, F., Calafatello, A., & Leone, A. (2003). Productive efficiency of decanters with short and variable dynamic pressure cones. Biosystems Engineering, 86, 459–464.

    Article  Google Scholar 

  • Di Giovacchino, L., Sestili, S., & Di Vincenzo, D. (2002). Influence of olive processing on virgin olive oil quality. European Journal of Lipid Science and Technology, 104, 587–601.

    Article  CAS  Google Scholar 

  • García, J. M., Seller, S., & Pérez-Camino, M. C. (1996). Influence of fruit ripening on olive oil quality. Journal of Agriculture and Food Chemistry, 44, 3516–3520.

    Article  Google Scholar 

  • IUPAC (1995). Determination of chlorophyll pigments in crude vegetable oils. Pure and Applied Chemistry, 67, 1781–1787.

    Google Scholar 

  • Jiménez, A., Rodríguez, R., Fernández-Caro, I., Guillén, R., Fernández-Bolãnos, J., & Heredia, A. (2001). Olive fruit cell wall: degradation of pectic polysaccharides during ripening. Journal of Agriculture and Food Chemistry, 49, 409–415.

    Article  Google Scholar 

  • Jiménez, B., Sánchez-Ortiz, A., Lorenzo, M. L., & Rivas, A. (2013). Influence of fruit ripening on agronomic parameters, quality indices, sensory attributes and phenolic compounds of Picudo olive oils. Food Research International, 54, 1860–1867.

    Article  Google Scholar 

  • Kalua, C. M., Allen, M. S., Bedgood Jr., D. R., Bishop, A. G., Prenzler, P. D., & Robards, K. (2007). Olive oil volatile compounds, flavour development and quality: a critical review. Food Chemistry, 100, 273–286.

    Article  CAS  Google Scholar 

  • Leone, A., Tamborrino, A., Romaniello, R., Zagaria, R., & Sabella, E. (2014a). Specification and implementation of a continuous microwave-assisted system for paste malaxation in an olive oil extraction plant. Biosystems Engineering, 125, 24–35.

    Article  Google Scholar 

  • Leone, A., Tamborrino, A., Zagaria, R., Sabella, E., & Romaniello, R. (2014b). Plant innovation in the olive oil extraction process: a comparison of efficiency and energy consumption between microwave treatment and traditional malaxation of olive pastes. Journal of Food Engineering, 146, 44–52.

    Article  Google Scholar 

  • Leone, A., Romaniello, R., Zagaria, R., & Tamborrino, A. (2015). Mathematical modelling of the performance parameters of a new decanter centrifuge generation. Journal of Food Engineering, 166, 10–20.

    Article  Google Scholar 

  • Letki, A. G. (2007). Centrifugation | decanters. In I. D. Wilson (Ed.), Encyclopedia of separation science (pp. 1–10). Oxford: Academic Press ISBN 9780122267703.

    Chapter  Google Scholar 

  • Mafra, I., Lanza, B., Reis, A., Marsilio, V., Campestre, C., De Angelis, M., & Coimbra, M. A. (2001). Effect of ripening on texture, microstructure and cell wall polysaccharide composition of olive fruit (Olea europaea). Physiologia Plantarum, 111, 439–447.

    Article  CAS  Google Scholar 

  • Mìnguez-Mosquera, I., Gallardo-Guerrero, L., & Roca, M. (2002). Pectinesterase and polygalacturonase in changes of pectic matter in olives (cv. Hojiblanca) intended for milling. Journal of the American Oil Chemists Society, 79, 93–99.

    Article  Google Scholar 

  • Official Journal of the European Communities (1991). European Community Regulation No. 2568/1991, N. L. 248 of September 5th, Publications Office of the European Union, Bruxelles.

  • Official Journal of the European Communities (2002). Commission Regulation No. 796/2002, N. L. 128 of May 15th, Publications Office of the European Union, Bruxelles.

  • Roca, M., & Minguez-Mosquera, M. I. (2001). Change in the natural ratio between chlorophylls and carotenoids in olive fruit during processing for virgin olive oil. Journal of the American Oil Chemists Society, 78, 133–138.

    Article  CAS  Google Scholar 

  • Salvador, M. D., Aranda, F., & Fregapane, G. (2001). Influence of fruit ripening on Cornicabra virgin olive oil quality. A study of four successive crop seasons. Food Chemistry, 73, 45–53.

    Article  CAS  Google Scholar 

  • Servili, M., Selvaggini, R., Esposto, S., Taticchi, A., Montedoro, G., & Morozzi, G. (2004). Health and sensory properties of virgin olive oil hydrophilic phenols: agronomic and technological aspects of production that affect their occurrence in the oil. Journal of Chromatography A, 1054, 113–127.

    Article  CAS  Google Scholar 

  • Squeo, G., Silletti, R., Summo, C., Paradiso, V. M., Pasqualone, A., & Caponio, F. (2016). Influence of calcium carbonate on extraction yield and quality of extra virgin oil from olive (Olea europaea L. cv. Coratina). Food Chemistry, 209, 65–71.

    Article  CAS  Google Scholar 

  • Tamborrino, A., Catalano, P., & Leone, A. (2014). Using an in-line rotating torque transducer to study the rheological aspects of malaxed olive paste. Journal of Food Engineering, 126, 65–71.

    Article  Google Scholar 

  • Tamborrino, A., Leone, A., Romaniello, R., Catalano, P., & Bianchi, B. (2015). Comparative experiments to assess the performance of an innovative horizontal centrifuge working in a continuous olive oil plant. Biosystems Engineering, 129, 160–168.

    Article  Google Scholar 

  • Toschi, T. G., Berardinelli, A., Cevoli, C., Iaccheri, E., Di Lecce, G., Bendini, A., & Ragni, L. (2013). Effectiveness of the mechanical excitation applied to the olive paste: possible improving of the oil yield, in malaxation phase, by vibration systems. Journal of Agricultural Engineering, 44, 166–169.

    Article  Google Scholar 

  • Valipour, M. (2015a). Future of agricultural water management in Africa. Archives of Agronomy and Soil Science, 61, 907–927.

    Article  Google Scholar 

  • Valipour, M. (2015b). Land use policy and agricultural water management of the previous half of century in Africa. Applied Water Science, 5, 367–395.

    Article  CAS  Google Scholar 

  • Valipour, M., Ziatabar Ahmadi, M., Raeini-Sarjaz, M., Gholami Sefidkouhi, M., Shahnazari, A., Fazlola, R., & Darzi-Naftchali, A. (2014). Agricultural water management in the world during past half century. Archives of Agronomy and Soil Science, 61, 657–678.

    Article  Google Scholar 

  • Vossen, P. (2007). Olive oil: history, production, and characteristics of the world’s classic oils. Hortscience, 42, 1093–1100.

    Google Scholar 

  • Zamora, R., Alaiz, M., & Hidalgo, F. J. (2001). Influence of cultivar and fruit ripening on olive (Olea europaea) fruit protein content, composition, and antioxidant activity. Journal of Agricultural and Food Chemistry, 49, 4267–4270.

    Article  CAS  Google Scholar 

Download references

Acknowledgments

This work has been supported by AGER 2 Project, grant n° 2016-0105.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Francesco Caponio.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Squeo, G., Tamborrino, A., Pasqualone, A. et al. Assessment of the Influence of the Decanter Set-up During Continuous Processing of Olives at Different Pigmentation Index. Food Bioprocess Technol 10, 592–602 (2017). https://doi.org/10.1007/s11947-016-1842-7

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11947-016-1842-7

Keywords

Navigation