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Fabrication of High-Pressure Cold-Sprayed Coating on Ni-Based Superalloy for High-Temperature Corrosive Conditions

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Abstract

The surface behavior of the Ni-based superalloy (composition similar to UNS N06075) is altered in this study by depositing a 298-µm-thick coating for various erosive-corrosive and wear applications at a high temperature. The 50%Ni-50%Cr coating was developed by a high-pressure cold-spraying method. The coating microstructure was studied by various characterization techniques. The unmelted solid particles formed the coating structure, which is homogeneous, dense, hard, and free from cracks, oxides, and other defects. The coating composition and microstructure is suitable for providing protection to the substrate under high-temperature corrosive conditions. The developed coating performed well, with degradation rate of 0.47 mm/year, in the chlorine-based highly corrosive conditions of actual waste incinerator at 900°C.

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Acknowledgement

Author thankfully acknowledge the research grant under UGC Minor Project from UGC, New Delhi, Govt. of India, for carrying out this R&D work on “Studies on the behavior of coatings in improving the resistance to hot corrosion degradation in waste incineration environment,” vide F. No. 39-1003/2010(SR).

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  1. Guru Nanak Dev University, Regional Campus, Jalandhar, Punjab, 144007, India

    Harminder Singh

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  1. Harminder Singh
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Correspondence to Harminder Singh.

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Singh, H. Fabrication of High-Pressure Cold-Sprayed Coating on Ni-Based Superalloy for High-Temperature Corrosive Conditions. JOM 67, 2564–2572 (2015). https://doi.org/10.1007/s11837-015-1628-9

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  • DOI: https://doi.org/10.1007/s11837-015-1628-9

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