Skip to main content
Log in

A Comparison Study of the Oxygen-Rich Side Blow Furnace and the Oxygen-Rich Bottom Blow Furnace for Liquid High Lead Slag Reduction

  • Published:
JOM Aims and scope Submit manuscript

Abstract

This work investigates the characteristics of the oxygen-rich side blow furnace (OSBF) and the oxygen-rich bottom blow furnace (OBBF) as the reductive smelting reactor for molten high lead slag. The slags were collected from different sampling points of these furnaces during a regular high lead slag reduction process and analyzed. It is disclosed that lead content of the melt in the OSBF shows dramatic fluctuations, while melt from different sampling points of the furnace behave similarly, exhibiting the characteristics of batch reactor. An obvious axial lead content gradient is detected in the OBBF, showing the characteristics of a plug flow reactor. The industrial performances of these furnaces are also compared. The results indicate that 1.38% higher lead recovery can be achieved by using the OSBF instead of the OBBF. Unit energy consumptions of the OBBF–OSBF and OBBF–OBBF processes can be reduced to 230 kgce/t crude lead, which is 70 kgce/t crude lead less than that of the tradition Shuikoushan (SKS) process.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4

Similar content being viewed by others

References

  1. D.E. Guberman, Lead, http://minerals.usgs.gov/minerals/pubs/commodity/lead/mcs-2014-lead.pdf (Accessed on December 26th, 2014).

  2. D. Li and Z. Zhang, Nonferrous Met. Extra Metall. 5, 12 (2003).

    Google Scholar 

  3. L. Chen, T. Yang, W. Liu, D. Zhang, S. Bin, and W. Bin, Chin. J. Nonferrous Met. 24, 1056 (2014).

    Google Scholar 

  4. G. Ye, Nonferrous Met. Extra Metall. 4, 20 (2000).

    Google Scholar 

  5. Y. Liu, Sulphuric Acid Ind. 4, 29 (2007).

    Google Scholar 

  6. W. Li, H. Chen, G. Li, and C. Zhang, Energy Sav. Nonferrous Metall. 4, 14 (2011).

    Google Scholar 

  7. L. Chen, W. Bin, T. Yang, W. Liu, and S. Bin, 4th International Symposium on High-Temperature Metallurgical Processing, ed. J. Tao, J.-Y. Hwang, P.J. Mackey, O. Yucel, and G. Zhou (Warrendale, PA: TMS, 2013), pp. 49–55.

  8. L. Zhang, Moden Lead Metallurgy (Changsha: Central South University Press, 2013), p. 165.

    Google Scholar 

  9. L. Zhang, G. Lin, W. Bin, Y. Li, and X. Li, China Nonferrous Metall. 2, 12 (2012).

    Google Scholar 

  10. R.R. Moskalyk and A.M. Alfantazi, Miner. Eng. 16, 893 (2003).

    Article  Google Scholar 

  11. H. Ren, Nonferrous Metal Bath Smelting (Beijing: Metallurgical Industry Press, 2001), p. 72.

    Google Scholar 

  12. G. Skopov and A. Matveev, Metallurgist 55, 596 (2011).

    Article  Google Scholar 

  13. A. Warczok and G. Riveros, Miner. Eng. 20, 34 (2007).

    Article  Google Scholar 

  14. B.K. Mukhanov, A. Suleimenov, W. Wojcik, and K. Gromaszek, Przegl. Elektrotech. 11b, 366 (2012).

    Google Scholar 

  15. L. Chen, T. Yang, S. Bin, W. Liu, D. Zhang, W. Bin, and L. Zhang, JOM 66, 1664 (2014).

    Article  Google Scholar 

  16. M. Guo, Energy Sav. Nonferrous Metall. 10, 15 (2008).

    Google Scholar 

  17. General Principles for Calculation of the Comprehensive Energy Consumption (GB/T2589-2008), http://www.sac.gov.cn/SACSearch/search?channelid=97779&templet=gjcxjg_detail.jsp&searchword=STANDARD_CODE=‘GB/T%202589-2008’&XZ=T (Accessed on December 24th, 2014).

  18. X. Li, Y. Li, G. Lin, W. Bin, and L. Zhang, China Nonferrous Metall. 6, 13 (2011).

    Google Scholar 

Download references

Acknowledgements

The financial support from National High Technology Research and Development Project of China (No. 2011AA061002) and National Natural Science Foundation of China (No. 21306231) are gratefully acknowledged.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Tianzu Yang.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Chen, L., Hao, Z., Yang, T. et al. A Comparison Study of the Oxygen-Rich Side Blow Furnace and the Oxygen-Rich Bottom Blow Furnace for Liquid High Lead Slag Reduction. JOM 67, 1123–1129 (2015). https://doi.org/10.1007/s11837-015-1375-y

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11837-015-1375-y

Keywords

Navigation