Skip to main content
Log in

Copper recovery from waste printed circuit boards concentrated metal scraps by electrolysis

  • Research Article
  • Published:
Frontiers of Environmental Science & Engineering Aims and scope Submit manuscript

Abstract

Copper recovery is the core of waste printed circuit boards (WPCBs) treatment. In this study, we proposed a feasible and efficient way to recover copper from WPCBs concentrated metal scraps by direct electrolysis and factors that affect copper recovery rate and purity, mainly CuSO4·5H2O concentration, NaCl concentration, H2SO4 concentration and current density, were discussed in detail. The results indicated that copper recovery rate increased first with the increase of CuSO4·5H2O, NaCl, H2SO4 and current density and then decreased with further increasing these conditions. NaCl, H2SO4 and current density also showed a similar impact on copper purity, which also increased first and then decreased. Copper purity increased with the increase of CuSO4·5H2O. When the concentration of CuSO4·5H2O, NaCl and H2SO4 was respectively 90, 40 and 118 g/L and current density was 80 mA/cm2, copper recovery rate and purity was up to 97.32% and 99.86%, respectively. Thus, electrolysis proposes a feasible and prospective approach for waste printed circuit boards recycle, even for e-waste, though more researches are needed for industrial application.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Zeng X L, Yang C R, Chiang J F, Li J H. Innovating e-waste management: From macroscopic to microscopic scales. Science of the Total Environment, 2017, 575: 1–5

    Article  CAS  Google Scholar 

  2. Tan Q Y, Dong Q Y, Liu L L, Song Q B, Liang Y Y, Li J H. Potential recycling availability and capacity assessment on typical metals in waste mobile phones: A current research study in China. Journal of Cleaner Production, 2017, 148: 509–517

    Article  CAS  Google Scholar 

  3. Jadhav U, Su C, Hocheng H. Leaching of metals from large pieces of printed circuit boards using citric acid and hydrogen peroxide. Environmental Science and Pollution Research International, 2016, 23(23): 24384–24392

    Article  CAS  Google Scholar 

  4. Yang C R, Li J H, Tan Q Y, Liu L L, Dong Q Y. Green process of metal recycling: Coprocessing waste printed circuit boards and spent tin stripping solution. ACS Sustainable Chemistry & Engineering, 2017, 5(4): 3524–3534

    Article  CAS  Google Scholar 

  5. Kim E Y, Kim M S, Lee J C, Jeong J, Pandey B D. Leaching kinetics of copper from waste printed circuit boards by electro-generated chlorine in HCl solution. Hydrometallurgy, 2011, 107(3–4): 124–132

    Article  CAS  Google Scholar 

  6. Xia MC, Wang Y P, Peng T J, Shen L, Yu R L, Liu Y D, Chen M, Li J K, Wu X L, ZengWM. Recycling of metals from pretreated waste printed circuit boards effectively in stirred tank reactor by a moderately thermophilic culture. Journal of Bioscience and Bioengineering, 2017, 123(6): 714–721

    Article  CAS  Google Scholar 

  7. Zhang S, Li Y G, Wang R, Xu Z H, Wang B, Chen S, Chen M J. Superfine copper powders recycled from concentrated metal scraps of waste printed circuit boards by slurry electrolysis. Journal of Cleaner Production, 2017, 152: 1–6

    Article  CAS  Google Scholar 

  8. Shokri A, Pahlevani F, Cole I, Sahajwalla V. Selective thermal transformation of old computer printed circuit boards to Cu-Sn based alloy. Journal of Environmental Management, 2017, 199: 7–12

    Article  CAS  Google Scholar 

  9. Xiu F R, Weng H W, Qi Y Y, Yu G D, Zhang Z G, Zhang F S, Chen M. A novel recovery method of copper from waste printed circuit boards by supercritical methanol process: Preparation of ultrafine copper materials. Waste Management (New York, N.Y.), 2016, 60: 643–651

    Article  Google Scholar 

  10. Cui J, Zhang L. Metallurgical recovery of metals from electronic waste: A review. Journal of Hazardous Materials, 2008, 158(2–3): 228–256

    Article  CAS  Google Scholar 

  11. Li J H, Duan H B, Yu K L, Liu L L, Wang S T. Characteristic of lowtemperature pyrolysis of printed circuit boards subjected to various atmosphere. Resources, Conservation and Recycling, 2010, 54(11): 810–815

    Article  Google Scholar 

  12. Duan H B, Li J H, Liu Y C, Yamazaki N, Jiang W. Characterizing the emission of chlorinated/brominated dibenzo-p-dioxins and furans from low-temperature thermal processing of waste printed circuit board. Environmental Pollution, 2012, 161(1): 185–191

    Article  CAS  Google Scholar 

  13. Park Y J, Fray D J. Recovery of high purity precious metals from printed circuit boards. Journal of Hazardous Materials, 2009, 164(2-3): 1152–1158

    Article  CAS  Google Scholar 

  14. Zhu P, Fan Z Y, Lin J, Liu Q, Qian G R, Zhou M. Enhancement of leaching copper by electro-oxidation from metal powders of waste printed circuit board. Journal of Hazardous Materials, 2009, 166(2–3): 746–750

    CAS  Google Scholar 

  15. Havlik T, Orac D, Berwanger M, Maul A. The effect of mechanical–physical pretreatment on hydrometallurgical extraction of copper and tin in residue from printed circuit boards from used consumer equipment. Minerals Engineering, 2014, 65(2): 163–171

    Article  CAS  Google Scholar 

  16. Rozas E E, Mendes M A, Nascimento C A O, Espinosa D C R, Oliveira R, Oliveira G, Custodio M R. Bioleaching of electronic waste using bacteria isolated from the marine sponge Hymeniacidon heliophila (Porifera). Journal of Hazardous Materials, 2017, 329: 120–130

    Article  CAS  Google Scholar 

  17. Calgaro C O, Schlemmer D F, da Silva M D C R, Maziero E V, Tanabe E H, Bertuol D A. Fast copper extraction from printed circuit boards using supercritical carbon dioxide.Waste Management (New York, N.Y.), 2015, 45: 289–297

    CAS  Google Scholar 

  18. Xiu F R, Zhang F S. Recovery of copper and lead from waste printed circuit boards by supercritical water oxidation combined with electrokinetic process. Journal of Hazardous Materials, 2009, 165 (1–3): 1002–1007

    Article  CAS  Google Scholar 

  19. Verma H R, Singh K K, Mankhand T R. Delamination mechanism study of large size waste printed circuit boards by using dimethylacetamide. Waste Management (New York, N.Y.), 2017, 65: 139–146

    Article  CAS  Google Scholar 

  20. Awasthi A K, Zlamparet G I, Zeng X L, Li J H. Evaluating waste printed circuit boards recycling: Opportunities and challenges, a mini review. Waste Management & Research, 2017, 35(4): 346–356

    Article  Google Scholar 

  21. Ning C, Lin C S K, Hui D C W, Mc Kay G. Waste Printed Circuit Board (PCB) Recycling Techniques. Topics in Current Chemistry, 2017, 375(2): 43

    Article  Google Scholar 

  22. Madavali B, Lee J H, Jin K L, Cho K Y, Challapalli S, Hong S J. Effects of atmosphere and milling time on the coarsening of copper powders during mechanical milling. Powder Technology, 2014, 256(2): 251–256

    Article  CAS  Google Scholar 

  23. Chu Y Y, Chen M J, Chen S, Wang B, Fu K B, Chen H Y. Microcopper powders recovered from waste printed circuit boards by electrolysis. Hydrometallurgy, 2015, 156: 152–157

    Article  CAS  Google Scholar 

  24. Wilson M A, Burt R, Lynn W C, Klameth L C. Total elemental analysis digestion method evaluation on soils and clays. Communications in Soil Science and Plant Analysis, 1997, 28(6–8): 407–426

    Article  CAS  Google Scholar 

  25. Somasundaram M, Saravanathamizhan R, Basha C A, Nandakumar V, Begum S N, Kannadasan T. Recovery of copper from scrap printed circuit board: modelling and optimization using response surface methodology. Powder Technology, 2014, 266(6): 1–6

    Article  CAS  Google Scholar 

  26. Matsushima H, Bund A, Plieth W, Kikuchi S, Fukunaka Y. Copper electrodeposition in a magnetic field. Electrochimica Acta, 2007, 53(1): 161–166

    Article  CAS  Google Scholar 

Download references

Acknowledgments

This work supported by funds from the Open Project of State Key Laboratory Cultivation Base for Nonmetal Composites and Functional Materials (Nos. 11zxfk26 and 13zxfk11), Scientific Research Fund of Mianyang City (No. 14S-01-2), and Fundamental Science on Nuclear Wastes and Environmental Safety Laboratory (No. 15kffk05).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Mengjun Chen.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Liu, X., Tan, Q., Li, Y. et al. Copper recovery from waste printed circuit boards concentrated metal scraps by electrolysis. Front. Environ. Sci. Eng. 11, 10 (2017). https://doi.org/10.1007/s11783-017-0997-4

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s11783-017-0997-4

Keywords

Navigation