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Research on the Stress and Material Flow with Single Particle—Simulations and Experiments

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Abstract

The scratching process of particle is a complex material removal process involving cutting, plowing, and rubbing. In this study, scratch experiments under different loads are performed on a multifunctional tester for material surface. Natural diamond and Fe-Cr-Ni stainless steel are chosen as indenter and workpiece material, respectively. The cutting depth and side flow height of scratch are measured using a white light interferometer. The finite element model is developed, and the numerical simulation of scratching is conducted using AdvantEdgeTM. The simulated forces and side flow height under different cutting depths correspond well with experimental results, validating the accuracy of the scratching simulation. The mises stress distribution of the particle is presented, with the maximum stress occurring inside the particle rather than on the surface. The pressure distribution of the particle is also given, and results show that the maximum pressure occurs on the contact surface of particle and workpiece. The material flow contour is presented, and material flow direction and velocity magnitude are analyzed.

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Acknowledgments

The authors gratefully acknowledge financial support by National Natural Science Foundation of China (Z1431034, 51235004 and U1305241) and Graduate Innovation ability Development Programme of Huaqiao University (1511303028).

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Correspondence to Feng Jiang.

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Zhang, T., Jiang, F., Yan, L. et al. Research on the Stress and Material Flow with Single Particle—Simulations and Experiments. J. of Materi Eng and Perform 26, 2689–2697 (2017). https://doi.org/10.1007/s11665-017-2683-x

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  • DOI: https://doi.org/10.1007/s11665-017-2683-x

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