Abstract
Thermo-mechanical processing was performed on two titanium alloy billets, a beta-titanium alloy (Ti1Al8V5Fe) and an alpha-beta titanium alloy (Ti6Al4V), which had been produced using a novel low-cost powder metallurgy process that relies on the use of TiH2 powder as a feedstock material. The thermomechanical processing was performed in the beta region of the respective alloys to form 16-mm diameter bars. The hot working followed by the heat treatment processes not only eliminated the porosity within the materials but also developed the preferred microstructures. Tensile testing and rotating beam fatigue tests were conducted on the as-rolled and heat-treated materials to evaluate their mechanical properties. The mechanical properties of these alloys matched well with those produced by the conventional ingot processing route.
Similar content being viewed by others
References
K. Faller and F.H. Froes, The Use of Titanium in Family Automobiles: Current Trends, JOM J. Miner. Met. Mater. Soc., 2001, 53(4), p 27–28
F. Froes et al., Titanium in the Family Automobile: The Cost Challenge, JOM J. Miner. Met. Mater. Soc., 2004, 56(2), p 40–44
C. Lavender, et al., Low-Cost Titanium Powder for Feedstock, FY 2009 Progress Report for Lightweighting Materials, US Department of Energy, Editor 2009, Oak Ridge National Laboratory, Oak Ridge
F. Froes and M. Ashraf Imam, Cost Affordable Developments in Titanium Technology and Applications, Key Eng. Mater., 2010, 436(1), p 1–11
E.H. Kraft, Summary of Emerging Titanium Cost Reduction Technologies, US Department of Energy, Editor 2003, Oak Ridge National Laboratory, Oak Ridge
C. Cui et al., Titanium Alloy Production Technology, Market Prospects and Industry Development, Mater. Des., 2011, 32(3), p 1684–1691
J.M. Capus, More Roads Point to Cheaper Titanium Powder, Met. Powder Rep., 2005, 60(2), p 22–23
V.A. Duz et al., Blending an Elemental Approach to Volume Titanium Manufacture, Met. Powder Rep., 2006, 61(10), p 16–21
C.R.F. Azevedo, D. Rodrigues, and F. Beneduce Neto, Ti-Al-V Powder Metallurgy (PM) via the Hydrogenation-Dehydrogenation (HDH) Process, J. Alloys Compd., 2003, 353(1–2), p 217–227
O.M. Ivasishin, et al., Diffusion During Powder Metallurgy Synthesis of Titanium Alloys, Diffusion and Diffusional Phase Transformations in Alloys, Trans Tech Publications Ltd, Switzerland, 2008
O.M. Ivasishin, et al., Synthesis of PM Titanium Alloys Using Titanium Hydride Powder: Mechanism of Densification, Proceedings of the 10th World Conference on Titanium Held at the CCH-Congress Center, Hamburg, July 13-18, 2003. 2003, Wiley-VCH Verlag GmbH & Co. KGaA, Hamburg, 2003
I. Bilobrov and V. Trachevsky, Approach to Modify the Properties of Titanium Alloys for Use in Nuclear Industry, J. Nucl. Mater., 2011, 415(2), p 222–225
A. Carman et al., Role of Alloying Elements in Microstructure Evolution and Alloying Elements Behaviour During Sintering of a Near-Titanium Alloy, Mater. Sci. Eng. A, 2011, 528(3), p 1686–1693
O.M. Ivasishin, D.G. Savvakin, The Impact of Diffusion on Synthesis of High-Strength Titanium Alloys from Elemental Powder Blends, TMS 2010 Spring Symposium on Cost-Affordable Titanium III, Feb 14, 2010-Feb 18, 2010, Trans Tech Publications Ltd, Seattle, WA, 2010
D. Savvakin et al., Effect of Iron Content on Sintering Behavior of Ti-V-Fe-Al Near-β Titanium Alloy, Metall. Mater. Trans. A, 2011, 43(2), p 1–8
S.A. Kasparov, et al., Semi-continuous Magnesium-Hydrogen Reduction Process for Manufacturing of Hydrogenated, Purified Titanium Powder, United States Patent Application Publication, U.S.P. Office, Editor 2010
D.G. Bansal, O.L. Eryilmaz, and P.J. Blau, Surface Engineering to Improve the Durability and Lubricity of Ti-6Al-4V Alloy, Wear, 2011, 271(9–10), p 2006–2015
R. Boyer, G. Welsch, and E.W. Collings, Materials Properties Handbook—Titanium Alloys, ASM International, Ohio, 1998
P.G. Esteban et al., Low-Cost Titanium Alloys? Iron May Hold the Answers, Met. Powder Rep., 2008, 63(4), p 24–27
R. Morrissey, Frequency and Mean Stress Effects in High Cycle Fatigue of Ti-6Al-4V, M.S. Thesis, Mechanical Engineering, Georgia Institute of Technology, Atlanta, GA, 1997
ASTM Standard C348, Standard Specification for Titanium and Titanium Alloy Bars and Billets, Nonferrous Metal Standards and Nonferrous Alloy Standards, ASTM International, Conshohocken, PA, 2011
I. Weiss and S.L. Semiatin, Thermomechanical Processing of Beta Titanium Alloys—An Overview, Mater. Sci. Eng. A, 1998, 243(1–2), p 46–65
Acknowledgments
The authors would like to thank the U. S. Department of Energy, Office of Fuel Cell and Vehicle Technologies (DOE/OFCVT) Program for the financial support provided for this project. Pacific Northwest National Laboratory is operated by Battelle Memorial Institute for the United States Department of Energy under Contract DE-AC06-76RLO1830. The authors would like to thank Clyde E. Chamberlin, Alan L. Schemer-Kohrn, and Danny J. Edwards of Pacific Northwest National Laboratory for the metallography-related analysis.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Joshi, V.V., Lavender, C., Moxon, V. et al. Development of Ti-6Al-4V and Ti-1Al-8V-5Fe Alloys Using Low-Cost TiH2 Powder Feedstock. J. of Materi Eng and Perform 22, 995–1003 (2013). https://doi.org/10.1007/s11665-012-0386-x
Received:
Revised:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11665-012-0386-x