Skip to main content
Log in

A micro-adjusting attitude mechanism for autonomous drilling robot end-effector

自主制空机器人末端执行器的微型调姿机构

  • Research Paper
  • Special Focus on Robot Sensing and Dexterous Operation
  • Published:
Science China Information Sciences Aims and scope Submit manuscript

Abstract

Drilling end-effector is a key unit in autonomous drilling robot. The perpendicularity of the hole has an important influence on the quality of airplane assembly. Aiming at the robot drilling perpendicularity, a micro-adjusting attitude mechanism and a surface normal measurement algorithm are proposed in this paper. In the mechanism, two rounded eccentric discs are used and the small one is embedded in the big one, which makes the drill’s point static when adjusting the drill’s attitude. Thus, removal of drill’s point position after adjusting the drill attitude can be avoided. Before the micro-adjusting progress, four non-coplanar points in space are used to determine a unique sphere. The normal at the drilling point is measured by four laser ranging sensors. The adjusting angles at which the motors should be rotated to adjust attitude can be calculated by using the deviation between the normal and the drill axis. Finally, the motors will drive the two eccentric discs to achieve micro-adjusting progress. Experiments on drilling robot system and the results demonstrate that the adjusting mechanism and the algorithm for surface normal measurement are effective with high accuracy and efficiency.

概要

创新点

(1)设计一种微型姿态调整机构, 实现对钻头姿态进行调整, 使其沿制孔点法线进行制孔, 提高孔的垂直度. 使得钻头调整前后, 钻头顶点保持不变, 提高制孔效率. (2)利用4个激光测距传感器, 根据空间不共面四点确定唯一球, 测得制孔点处的法线向量, 为钻头的姿态调整做准备.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Wang M, Zeng C, Chen W L, et al. A kind of parallel mechanism of autonomous mobile for aircraft assembly. J mech eng, 2013, 49: 49–54

    Article  Google Scholar 

  2. Cao G S. Research on industry robot precision drilling. Dissertation for Master’s Degree. Hangzhou: Zhejiang University, 2012

    Google Scholar 

  3. Proppe C. Probabilistic analysis of multi-site damage in aircraft fuselages. Comput Mech, 2003, 30: 323–329

    Article  Google Scholar 

  4. Serracina J R, Puglisib L J, Saltaren R, et al. Kinematic analysis of a novel 2-d.o.f. orientation device. Robot Auton Syst, 2012, 60: 852–861

    Article  Google Scholar 

  5. Briones J A, Castillo E, Carbone G, et al. Position and force control of a parallel robot capaman 2 bis parallel robot for drilling tasks. In: Proceedings of Electronics, Robotics and Automotive Mechanics Conference, Morelos, 2009. 181–186

    Google Scholar 

  6. Shan Y C, He N, Li L, et al. Spindle’s prompt normal posture alignment method for assembly holemaking on large suspended panel. Mech Sci Technol Aerosp Eng, 2011, 11: 1844–1849

    Google Scholar 

  7. Wang L M, Feng T N. Application of digital automatic drill-riveting technology in aircraft manufacture. Aeronaut Manuf Technol, 2008, 11: 42–45

    Google Scholar 

  8. Zhang L X, Wang X S. Dynamic control of a flexible drilling robot end-effector. In: Proceedings of 24th Chinese Control and Decision Conference, Taiyuan, 2012. 2199–2204

    Google Scholar 

  9. Iovenitti P G, Mutapcic E, Nagarajah C R. Positioning and orienting a drill axis on a curved surface. Int J Adv Manuf Technol, 2001, 17: 484–488

    Article  Google Scholar 

  10. Saito M, Sato Y, Ikeuchi K, et al. Measurement of surface orientations of transparent objects using polarization in highlight. J Opt Soc Am A, 1999, 16: 2286–2293

    Article  Google Scholar 

  11. Hasegawa N, Okada T, Shimizu T. Measurement of surface normal using a ranging sensor with a pair of wedge-prisms. In: Proceedings of International Conference on Instrumentation and Measurement Technology, Ottawa, 2005. 1744–1749

    Google Scholar 

  12. Ying G M, Wang Z, Kang Y G, et al. Study on Normal Vector Measurement Method in Auto-drilling and Riveting of Air-craft Panel. Mach Tool Hydraul, 2010, 38: 1–8

    Google Scholar 

  13. Gong M Z, Yuan P J, Wang T M, et al. A novel method of surface-normal measurement in robotic drilling for aircraft fuselage using three laser range sensors. In: Proceedings of IEEE/ASME International Conference on Advanced Intelligent Mechatronics, Kaohsiung, 2012. 450–455

    Google Scholar 

  14. Zhang L X, Wang X S. A novel algorithm of normal attitude regulation for the designed end-effector of a flexible drilling robot. J Southeast Univ, 2012, 30: 29–34

    Google Scholar 

  15. Tomas O, Mathias H, Rolf J, et al. Cost-efficient drilling using industrial robots with high-bandwidth force feedback. Robot Comput-Integr Manuf, 2010, 26: 24–38

    Article  Google Scholar 

  16. Tomas O, Anders R, Rolf J. Flexible force control for accurate low-cost robot drilling. In: Proceedings of International Conference on Robotics and Automation, Roma, 2007. 4770–4775

    Google Scholar 

  17. Chang W C, Shao C K. Hybrid fuzzy control of an eye-to-hand robotic manipulator for autonomous assembly tasks. In: Proceedings of SICE Annual Conference, Taipei, 2010. 408–414

    Google Scholar 

  18. Chang W C, Shao C K. Hybrid eye-to-hand and eye-in-hand visual servoing for autonomous robotic manipulation. In: Proceedings of SICE Annual Conference, Taipei, 2010. 415–422

    Google Scholar 

  19. Duan S K. Research on vision detection of the aircraft skin normal vector. Dissertation for Master’s Degree. Haerbin: Harbin Institute of Technology, 2013

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to PeiJiang Yuan.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Yuan, P., Wang, Q., Shi, Z. et al. A micro-adjusting attitude mechanism for autonomous drilling robot end-effector. Sci. China Inf. Sci. 57, 1–12 (2014). https://doi.org/10.1007/s11432-014-5190-9

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11432-014-5190-9

Keywords

关键词

Navigation