Abstract
NiMoAl–Cr3C2–Ag composite coatings with different mass fraction of silver were deposited by high velocity oxy-fuel (HVOF) spraying, and their tribological properties from 20 to 800 °C under unlubricated conditions were evaluated by CSM high-temperature tribometer. Scanning electron microscopy, X-ray diffraction and Raman spectroscopy were used to characterize the coating and corresponding wear tracks to determine the lubrication mechanisms. Meanwhile, thermal stability of as-sprayed composite coatings were investigated by heat treatment at 800 °C for 200 h. The HVOF-sprayed composite coating showed an extremely dense structure, high bonding strength, excellent friction reduction and wear resistance property. The addition of silver effectively decreased friction coefficient of the coating and reduced wear rate below 400 °C. Characterization of NiMoAl–Cr3C2–Ag coating revealed that silver provided lubrication below 400 °C and Ag2MoO4 that was formed through tribo-chemistry reactions acted a as a high-temperature lubricant. However, when the content of silver increased to 15 %, more evident enrichment of silver on the coating’s surface at 800 °C was observed, which ultimately increased the oxidation degree of the composite coating.
Similar content being viewed by others
References
Shtansky, D.V., Bondarev, A.V., Kiryukhantsev-Korneev, P.V., Rojas, T.C., Godinho, V., Fernández, A.: Structure and tribological properties of MoCN–Ag coatings in the temperature range of 25–700 °C. Appl. Surf. Sci. 273, 408–414 (2013)
Xu, Z., Shi, X., Wang, M., Zhai, W., Yao, J., Song, S., Zhang, Q.: Effect of Ag and Ti3SiC2 on tribological properties of TiAl matrix self-lubricating composites at room and increased temperatures. Tribol. Lett. 53, 617–629 (2014)
Liu, E., Wang, W., Gao, Y., Jia, J.: Tribological properties of adaptive Ni-based composites with addition of lubricious Ag2MoO4 at elevated temperatures. Tribol. Lett. 47, 21–30 (2012)
Liu, E., Gao, Y., Jia, J., Bai, Y.: Friction and wear behaviors of Ni-based composites containing graphite/Ag2MoO4 lubricants. Tribol. Lett. 50, 313–322 (2013)
Ramazani, M., Ashrafizadeh, F., Mozaffarinia, R.: The influence of temperature on frictional behavior of plasma-sprayed NiAl–Cr2O3 based self-adaptive nanocomposite coatings. J. Therm. Spray Technol. 22, 1120–1132 (2013)
Niu, M., Bi, Q., Zhu, S., Yang, J., Liu, W.: Microstructure, phase transition and tribological performances of Ni3Si-based self-lubricating composite coatings. J. Alloy. Compd. 555, 367–374 (2013)
Zhang, S., Zhou, J., Guo, B., Zhou, H., Pu, Y., Chen, J.: Preparation and characterization of reactively sintered Ni3Al–hBN–Ag composite coating on Ni-based superalloy. J. Alloy. Compd. 473, 462–466 (2009)
Chen, J.M., Hou, G.L., Chen, J., An, Y.L., Zhou, H.D., Zhao, X.Q., Yang, J.: Composition versus friction and wear behavior of plasma sprayed WC–(W, Cr)(2)C–Ni/Ag/BaF2–CaF2 self-lubricating composite coatings for use up to 600 °C. Appl. Surf. Sci. 261, 584–592 (2012)
Chen, F., Feng, Y., Shao, H., Zhang, X., Chen, J., Chen, N.: Friction and wear behaviors of Ag/MoS2/G composite in different atmospheres and at different temperatures. Tribol. Lett. 47, 139–148 (2012)
Gulbiński, W., Suszko, T.: Thin films of Mo2N/Ag nanocomposite—the structure, mechanical and tribological properties. Surf. Coat. Technol. 201, 1469–1476 (2006)
Li, J.L., Xiong, D.S., Wu, H.Y., Dai, J.H., Cui, T.: Tribological properties of molybdenized silver-containing nickel base alloy at elevated temperatures. Tribol. Int. 42, 1722–1729 (2009)
Dellacorte, C., Laskowski, J.: Tribological evaluation of PS300: a new chrome oxide-based solid lubricant coating sliding against Al2O3 from 25 to 650 °C. Tribol. Trans. 40, 163–167 (1997)
Sliney, H.E., Dellacorte, C., Lukaszewicz, V.: The tribology of PS212 coatings and PM212 composites for the lubrication of titanium 6A1-4V components of a stirling engine space power-system. Tribol. Trans. 38, 497–506 (1995)
Muratore, C., Voevodin, A.A., Hu, J.J., Zabinski, J.S.: Tribology of adaptive nanocomposite yttria-stabilized zirconia coatings containing silver and molybdenum from 25 to 700 °C. Wear 261, 797–805 (2006)
Petersona, M.B., Murraya, S.F., Florekb, J.J.: Consideration of lubricants for temperatures above 1,000 F. Tribol. Trans. 2, 225–234 (1959)
Hu, J.J., Muratore, C., Voevodin, A.A.: Silver diffusion and high-temperature lubrication mechanisms of YSZ–Ag–Mo based nanocomposite coatings. Compos. Sci. Technol. 67, 336–347 (2007)
Chen, J., An, Y., Yang, J., Zhao, X., Yan, F., Zhou, H., Chen, J.: Tribological properties of adaptive NiCrAlY–Ag–Mo coatings prepared by atmospheric plasma spraying. Surf. Coat. Technol. 235, 521–528 (2013)
DellaCorte, C., Edmonds B.J.: NASA PS400: a new high temperature solid lubricant coating for high temperature wear applications. NASA/TM 215678, 2009
Acknowledgments
The authors are grateful to the National Natural Science Foundation of China (Grant Nos. 51302272 and 51441005), the 973 project of China (No. 2013CB632300), and the Chinese Academy of Sciences for financial support.
Author information
Authors and Affiliations
Corresponding authors
Rights and permissions
About this article
Cite this article
An, Y., Chen, J., Hou, G. et al. Effect of Silver Content on Tribological Property and Thermal Stability of HVOF-Sprayed Nickel-Based Solid Lubrication Coating. Tribol Lett 58, 34 (2015). https://doi.org/10.1007/s11249-015-0489-2
Received:
Accepted:
Published:
DOI: https://doi.org/10.1007/s11249-015-0489-2