Selective hydrogenolysis of glycerol to propylene glycol on Cu–ZnO catalysts

Hydrogenolysis of biomass-derived glycerol is an alternative route to sustainable production of propylene glycol. Cu–ZnO catalysts were prepared by coprecipitation with a range of Cu/Zn atomic ratio (0.6–2.0) and examined in glycerol hydrogenolysis to propylene glycol at 453–513 K and 4.2 MPa H₂. These catalysts possess acid and hydrogenation sites required for bifunctional glycerol reaction pathways, most likely involving glycerol dehydration to acetol and glycidol intermediates on acidic ZnO surfaces, and their subsequent hydrogenation on Cu surfaces. Glycerol hydrogenolysis conversions and selectivities depend on Cu and ZnO particle sizes. Smaller ZnO and Cu domains led to higher conversions and propylene glycol selectivities, respectively. A high propylene glycol selectivity (83.6%), with a 94.3% combined selectivity to propylene glycol and ethylene glycol (also a valuable product) was achieved at 22.5% glycerol conversion at 473 K on Cu–ZnO (Cu/Zn = 1.0) with relatively small Cu particles. Reaction temperature effects showed that optimal temperatures (e.g. 493 K) are required for high propylene glycol selectivities, probably as a result of optimized adsorption and transformation of the reaction intermediates on the catalyst surfaces. These preliminary results provide guidance for the synthesis of more efficient Cu–ZnO catalysts and for the optimization of reaction parameters for selective glycerol hydrogenolysis to produce propylene glycol.