Abstract
In this work, the region-selective electroless copper plating on the surface of calcium carbonate (CaCO3)-filled polyehtylene (PE) (CFP) films have been established based on printing primer by screen printing in combination with electroless copper plating. Results showed only the printed areas formed amine groups on the surface of CFP sheets, which served as cores for adsorbing Pd2+ ions. Thus, the pattern on the screen was transferred to the surface of CFP sheets after electroless plating. When the plated time increased from 5 to 120 min, the thickness of plated coating was enhanced from 0.12 to 10 μm and the electrical resistivity was decreased from 12,544 to 0.4 Ω cm. The blown PE films mixed with foam powders and CaCO3 powders could form the coarse surface which can provide a large area for mechanical anchor between the primer and the plated coating, resulting in a better adhesion of the plated coating. In addition, the copper patterning possessed excellent selectivity, compactness, and flexibility. The EMI-SE of plated CFP films is above 30 dB.
Similar content being viewed by others
References
Sun B, Mindemark J, Edström K, Brandell D (2015) Realization of high performance polycarbonate-based Li polymer batteries. Electrochem Commun 52:71–74
Inoue F, Philipsen H, Van der Veen MH, Van Huylenbroeck S, Armini S, Struyf H, Tanaka T (2014) Electroless Cu seed on Ru and Co liners in high aspect ratio TSV. J Electrochem Soc 161:768
Kreitz S, Penache C, Thomas M, Klages CP (2005) Patterned DBD treatment for area-selective metallization of polymers–plasma printing. Surf Coat Technol 200:676
Zhai T, Liu B, Ding CH, Lu LX, Zhang C, Xue KG, Yang DA (2015) Ni–P electroless deposition directly induced by sodium borohydride at interconnected pores of poly (ether ether ketone)/multiwalled carbon nanotubes composites surface. Surf Coat Technol 272:141–148
Tseng CC, Chang CP, Sung Y, Chen YC, Ger MD (2009) A novel method to produce Pd nanoparticle ink for ink-jet printing technology. Colloids Surf A Physicochem Eng Asp 339:206
Kämpken B, Heinrich M, Vavaleskou T, Auner N, Terfort A (2014) Facile preparation of catalytically active, microstructured gold patterns on quartz and silicon substrates. Appl Surf Sci 307:197–201
Xu CJ, Liu GL, Chen HY, Zhou RH, Liu YQ (2014) Fabrication of conductive copper-coated glass fibers through electroless plating process. J Mater Sci Mater Electron 25:2615–2617
Pinto LMC, Maia G (2015) Selected properties of Pt(111) modified surfaces: a DFT study. Electrochem Commun 60:135–138
Chao YJ, Liu CR, Pan LS, Lee CL (2015) Activity of small silver nanocubes as activators for electroless copper deposition. Electrochim Acta 183:20–26
Lu YX, Xue LL, Li F (2010) Silver nanoparticle catalyst for electroless Ni deposition and the promotion of its adsorption onto PET substrate. Surf Coat Technol 205:519
Perelaer J, Smith PJ, Mager D, Soltman D, Volkman SK, Subramanian V, Korvink JG, Schubert US (2010) Printed electronics: the challenges involved in printing devices, interconnects, and contacts based on inorganic materials. J Mater Chem 20:8446
Cao JL, Wua ZK, Yang J, Li SY, Tang HX, Xie GY (2012) Site-selective electroless plating of copper on a poly(ethylene terephthalate) surface modified with a self-assembled monolayer. Colloids Surf A Physicochem Eng Asp 415:374–379
Zhang Y, Liu C, Whalley DC (2012) The penetration limit of poly (4-vinyl phenol) thin films for etching via holes by inkjet printing. Appl Phys Lett 101:253302
Yun YS, Le VD, Kim H, Chang SJ, Baek SJ, Park SJ, Kim BH, Kim YH, Kang K, Jin HJ (2014) Effects of sulfur doping on graphene-based nanosheets for use as anode materials in lithium-ion batteries. J Power Sources 262:79–85
Hu XQ, He QH, Lu H, Chen HW (2010) Fabrication of gold microelectrodes on polystyrene sheets by UV-directed electroless plating and its application in electrochemical detection. J Electroanal Chem 638:21–27
Zhou QH, Chen HW, Wang Y (2010) Region-selective electroless gold plating on polycarbonate sheets by UV-patterning in combination with silver activating. Electrochim Acta 55:2542–2549
Hao ZX, Chen HW, Zhu ZY, Li JM, Liu C (2008) Modification of amorphous poly(ethylene terephthalate) surface by UV light and plasma for fabrication of an electrophoresis chip with an integrated gold microelectrode. J Chromatogr A 1209:246–252
Chen DS, Lu QH, Zhao Y (2006) Laser-induced site-selective silver seeding on polyimide for electroless copper plating. Appl Surf Sci 253:1573–1580
Chang Y, Tao Y, Zhang Q, Yang ZG (2015) Selective adsorption of catalyst and copper plating for additive fabrication of conductive patterns and through-holes. Electrochim Acta 158:7–12
Tanifuji SI, Kikuchi T, Takimoto JI, Koyama K (2000) Overall numerical simulation of extrusion blow molding process. Polym Eng Sci 40:1878–1893
Domínguez-Ríos C, Moreno MV, Torres-Sánchez R, Antúnez W, Aguilar-Elguézabal A, González-Hernández J (2008) Effect of tartrate salt concentration on the morphological characteristics and composition of Cu-Zn electroless plating on Zamak 5 zinc alloy. Surf Coat Technol 202:4848–4854
Domenech SC, Severgnini VLS, Pinheiro EA, Avila AOV, Borges JNG, Lima JE, Drago V, Soldi V (2005) Effect of chemical surface treatment on thermal stability of poly(ethylene terephthalate) films used in flexible circuits. Polym Degrad Stab 88:461–467
Georgieva J, Armyanov S (2007) Electroless deposition and some properties of Ni–Cu–P and Ni–Sn–P coatings. J Solid State Electrochem 11:869–876
Choi JY, Kim TJ, Lee S, Son SU, Ko HS, Nguyen VD, Byun DY (2008) Drop-on-demand printing of conductive ink by electrostatic field induced inkjet head. Appl Phys Lett 93:193508
Liu P, Hensen EJ (2013) Highly efficient and robust Au/MgCuCr2O4 catalyst for gas-phase oxidation of ethanol to acetaldehyde. J Am Chem Soc 135:14032–14037
Geng YM, Lu CH, Liang M, Zhang W (2010) Characterization and properties of electroless nickel plated poly (ethylene terephthalate) nonwoven fabric enhanced by dielectric barrier discharge plasma pretreatmen. Plasma Sources Sci Technol 12:716–721
Guo RH, Jiang SQ, Yuen CWM, Ng MCF (2009) Effect of copper content on the properties of Ni–Cu–P plated polyester fabric. J Appl Electrochem 39:907–912
Acknowledgements
The authors would like to thank the financial supports from the General Project of Natural Science in Colleges and Universities in Anhui Province (grant no. KJ2015B1105905 and KJ2015B1105906) and the Opening Project of CAS Key Laboratory of Materials for Energy Conversion (grant no. KF2016001).
Author information
Authors and Affiliations
Corresponding author
Additional information
Highlights
• Region-selective electroless copper plating on the calcium carbonate-filled polyehtylene films can be achieved when the substrates were printed primer with a pattern.
• The print areas formed higher density of amine groups.
• The plated copper patterning possesses high adhesion.
Rights and permissions
About this article
Cite this article
Huang, J., Chen, Z., Zhou, F. et al. High-adhesive electroless copper plating on polyethylene surface modified with primer. J Solid State Electrochem 21, 1559–1566 (2017). https://doi.org/10.1007/s10008-016-3503-1
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10008-016-3503-1