Skip to main content
Log in

Fault diagnostics of spur gear using decision tree and fuzzy classifier

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Gears are one of the most widely used elements in rotary machines for transmitting power and torque. The system is subjected to variable speed and torque which lead to faults in gears. This paper presents condition monitoring and fault diagnosis of spur gear conceived as pattern recognition problem. Pattern recognition has the following two main phases: feature extraction and feature classification. Under feature extraction, statistical features like skewness, standard deviation, variance, root-mean-square (RMS) value, kurtosis, range, minimum value, maximum value, sum, median, and crest factor are considered as features of the signal in the fault diagnostics. These features are extracted from vibration signals obtained from the experimental setup through a piezoelectric sensor. The vibration signals from the sensor are captured for normal tooth, wear tooth, broken tooth, and broken tooth under load. The feature extraction is done and the best features are selected using decision tree (J48 algorithm). The selected best features are used to train the fuzzy classifier for the fault diagnosis. A fuzzy classifier is built and tested with representative data.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Jardine AKS, Lin D, Benjevic D (2006) A review on machinery diagnostics and prognostics implementing condition based maintenance. Mech Syst Signal Process 20(7):1483–1510

    Article  Google Scholar 

  2. Rao BKN (1996) The handbook of condition monitoring. Elsevier Science, 1st edition

  3. Samuel PD, Pines DJ (2005) A review of vibration based techniques for helicopter transmission diagnostics. J Sound Vib 282(1–2):475–508

    Article  Google Scholar 

  4. Zeng L, Wang HP (1991) Machine-fault classification: a fuzzy-set approach. Int J Adv Manuf Technol 6(1):83–94

    Article  Google Scholar 

  5. Huang YC, Yang HT, Huang CL (1997) Developing a new transformer fault diagnosis system through evolutionary fuzzy logic. IEEE Transactions on Power Delivery 12(2):761–767

    Article  Google Scholar 

  6. Samanta B (2004) Gear fault detection using artificial neural networks and support vector machines with genetic algorithms. Mech Syst Signal Process 18(3):625–644

    Article  Google Scholar 

  7. Sugumaran V, Muralidharan V, Ramachandran KI (2007) Feature selection using decision tree and classification through proximal SVM for fault diagnostics of roller bearing. Mech Syst Signal Process 21(2):930–942

    Article  Google Scholar 

  8. Ajith Kumar R, Sugumaran V, Gowda BHL, Sohn CH (2008) Decision tree: a very useful tool in analysing flow-induced vibration data. Mech Syst Signal Process 22(1):202–216

    Article  Google Scholar 

  9. Peng YH, Falch PA, Brazdil P, Soares C (2002) Decision-tree based data characterization for meta-learning. ECML/PKDD-2002 Workshop IDDM-2002, 111–122

  10. Sugumaran V, Ramachandran KI (2007) Automatic rule learning using decision tree for fuzzy classifier in fault diagnosis of roller bearing. Mech Syst Signal Process 21(5):2237–2247

    Article  Google Scholar 

  11. Cox E (1994) The fuzzy systems handbook—a practitioner’s guide to building, using and maintaining fuzzy systems. Academic Press, New York

    MATH  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to A. Krishnakumari.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Krishnakumari, A., Elayaperumal, A., Saravanan, M. et al. Fault diagnostics of spur gear using decision tree and fuzzy classifier. Int J Adv Manuf Technol 89, 3487–3494 (2017). https://doi.org/10.1007/s00170-016-9307-8

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-016-9307-8

Keywords

Navigation