Contact Patch to Rim Distance Predicts Metal Ion Levels in Hip Resurfacing
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- Yoon, J.P., Le Duff, M.J., Johnson, A.J. et al. Clin Orthop Relat Res (2013) 471: 1615. doi:10.1007/s11999-012-2711-y
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Component design, size, acetabular orientation, patient gender, and activity level have been suggested as factors leading to elevated metal ion concentrations after-on-metal hip resurfacing arthroplasty (MMHRA). The calculation of the contact patch to rim (CPR) distance integrates component size, design, and acetabular orientation and may be a good predictor of elevated metal ion levels.
We evaluated the effects and the predictive value of the CPR distance on serum cobalt (CoS) and chromium (CrS) ion levels.
We retrospectively studied 182 patients with Conserve Plus MMHRAs at a minimum of 12 months after surgery (median, 57 months; range, 12–165 months). CoS and CrS levels were analyzed using inductively-coupled plasma mass spectrometry. Multiple logistic regression was performed to determine which if any of the factors related to serum ion levels.
Patients with CPR distances of 10 mm or less had a 37-fold increased risk of having elevated CoS of 7 μg/L or higher. Similarly, these patients had an 11-fold increased risk of having elevated CrS of 7 μg/L or higher. Sex and University of California Los Angeles activity scores did not influence the postoperative CoS and CrS levels. The negative predictive value for CPR distance less than 10 mm was 99.3% for CoS greater than 7 μg/L and 98.0% for CrS greater than 7 μg/L.
Our observations suggest the CPR distance would be a useful indicator to determine which patients are at risk for elevated ion levels. Patients with CPR distances greater than 10 mm need not be monitored unless they become symptomatic.
Metal-on-metal hip resurfacing arthroplasty (MMHRA) is an option for reconstructing hips that potentially offers enhanced wear characteristics, increased hip stability, and conservation of femoral bone [7, 21, 28]. Patients with metal-on-metal hip arthroplasties, however, may have elevated levels of serum cobalt (CoS) and chromium (CrS) ions [8, 27, 35]. Although the long-term effects of exposure to elevated ion levels released from metal-on-metal articulations are unclear, they are thought to be associated with adverse local tissue reactions [4, 36], such as pseudotumors [11, 13, 23, 33] and systemic disorders that result from metal ion toxicity [37, 39]. De Smet et al.  found a strong correlation between serum levels of metal ions and femoral wear, concluding that metal ion testing can be used to estimate metal-on-metal bearing wear. Various factors leading to increased wear and metal ion levels may include component design , size [16, 24, 25], acetabular orientation [14, 17, 18], female sex [18, 41], and activity level, although this latter has not yet been established [19, 34]. Langton et al.  suggested the resultant distance between the center of the contact patch (the area of the femoral head articular surface that makes contact with the acetabular component during any and all functions) and the acetabular rim (contact patch to rim = CPR distance) determined the susceptibility of the hip to edge loading, which in turn leads to increased wear and high ion levels. The CPR distance is a calculation that describes the distance from the point where a theoretical joint reaction force  intersects the cup to the acetabular rim for a patient in the standing position, depending on the coverage, size, and orientation of the acetabular component The wear of articulating surfaces in an artificial hip is a three-dimensional (3-D) phenomenon so it seems appropriate that a 3-D construct (the CPR distance) rather than separate 2-D measurements (cup abduction and anteversion) be used to study the effect of cup positioning on metal ion levels, but the results of Langton et al.  remain to be confirmed.
In this study, we sought (1) to characterize the central tendency of serum metal ion levels in a series of patients treated with unilateral MMHRA, (2) to determine the effects of patient activity, sex, and CPR distance on serum metal ion concentrations, and (3) to evaluate the predictive value of a low CPR distance for elevated serum metal ion levels.
Patients and Methods
We retrospectively reviewed data from 1067 patients who underwent 1323 hip resurfacings between November 1996 and February 2011. From this cohort, 296 patients were tested periodically since December 2000 for metal ion levels, depending on availability and proximity to our Los Angeles and Chicago clinics. We excluded 97 patients because of the presence of another joint replacement at the time of the blood drawing and 17 patients who had blood drawn less than 12 months after surgery (to exclude the hips that had yet to reach steady-state wear) [8, 20]. Included in the study cohort were 96 patients who were followed prospectively as part of a multicenter clinical trial and 86 patients who were believed to be at risk for adverse local tissue reactions owing to having a small component size, poor acetabular orientation, or high activity levels, as judged by the senior surgeon. For patients with multiple blood draws, the most recent qualifying draw for each patient was used. The mean age of the patients was 51 years (range, 20–77 years). There were 73 women (40%) and 109 men (60%) in the study. The mean followup for the patients’ last blood draws was 70 months (range, 12–165 months).
The senior surgeon (HCA) performed all the procedures using the Conserve® Plus prosthesis  (Conserve® Plus Total Resurfacing Hip System, Wright Medical Technology, Inc, Arlington, TN, USA) and a posterior approach. The intended positioning of the acetabular component was 42° abduction and 15° anteversion . The Conserve® Plus hip resurfacing device was approved by the FDA.
The patients were followed 6 weeks, 4 months, and then yearly after surgery. Low pelvis AP radiographs and Johnson lateral views were performed at each visit. Pain, walking ability, function, and activity levels were assessed by the University of California, Los Angeles (UCLA) hip scoring system .
All the patients’ blood was drawn using a slow-draw technique, and was sent to outside laboratories (Rush University Medical Center Trace Metal Analysis Laboratory, Chicago, IL, USA; Applied Speciation and Consulting, Bothell, WA, USA; Kronos Science Laboratory Services, Phoenix, AZ, USA; London Laboratory Services Group, London, ON, Canada; ARUP Laboratories, Salt Lake City, UT, USA) for analysis. Samples were collected in three 10-mm S-Monovette® syringes (S-Monovette® syringe, Sarstedt, Princeton, NJ, USA) using a Multi-Adapter (Multi-Adapter, Sarstedt) and a butterfly infusion set (Abbott Butterfly® Infusion Set, Abbott®, Abbott Park, IL, USA). The first 10 mm was used to rinse the needle and adapter. The samples were allowed to clot naturally before being centrifuged. Serum samples were stored in acid-washed tubes at −25ºC until they were shipped in dry ice for analysis. All samples were analyzed using inductively coupled plasma mass spectrometry (ICPMS).
Two of us (JPY, AJJ) used Einzel-Bild-Roentgen-Analyse software (EBRA) (EBRA-CUP software, University of Innsbruck, Innsbruck, Austria) on supine AP pelvic radiographs to measure acetabular component abduction and anteversion for all the hips [10, 26]. The intraclass correlation coefficients for interobserver reliability of this method have been reported and are high (0.9) . Using acetabular abduction, anteversion, component size, and coverage angle of the acetabular component, the CPR distance was calculated as previously described [5, 25].
Measurements of central tendency for the 182 patients
Serum cobalt (μg/L)
0.15 to 175.30
Serum chromium (μg/L)
0.06 to 88.70
Femoral component size (mm)
38 to 56
Acetabular component abduction (°)
16.2 to 65.7
Acetabular component anteversion (°)
3.2 to 40.7
CPR distance (mm)
3.2 to 22.1
UCLA activity score
3 to 10
Results of multiple logistic regression analysis
Serum cobalt levels > 7 μg/L
Serum chromium levels > 7 μg/L
UCLA activity score
CPR < 10 mm
MMHRA is associated with an increase in blood metal ion concentration compared with preoperative levels and the British government has issued a medical device alert stating that metal ion levels in excess of 7 μg/L indicate a potential for soft tissue reaction . Component design, size, acetabular orientation, patient sex, and activity level are likely factors contributing to the wear of metal-on-metal bearings. In this study, we characterized the central tendency of serum metal ion levels in a series of patients treated with unilateral MMHRA, and we evaluated the effects and the predictive value of the CPR distance (computed from component design, size, and acetabular orientation) on CoS and CrS ion levels.
We recognize limitations of our study. First the sample of subjects enrolled in the study is likely to have yielded median CoS and CrS values greater than those that could be expected from a randomly selected sample because 86 patients (47%) had blood drawn based on the assumption that they may be at risk for high ion levels. Second, the time between surgery and the last blood draw varied greatly among the subjects and could have influenced the results of our study. However, we found no relationship between the metal ion levels and the length of time to the latest postoperative blood draw (Co: Spearman’s rho = 0.0364, p = 0.6254; Cr: Spearman’s rho = 0.1233, p = 0.0960) and there is evidence in the literature that metal ion levels do not increase with time after the wear-in period of the bearing is completed [8, 20]. Third, the CPR distance is a calculation aiming to detect the hips at risk for edge loading. In case of insufficient abduction or anteversion, the computed CPR distance will be high but the hip will be at risk of lateral or anterior impingement, a possible alternate scenario for an abnormal wear situation. This may have been the reason why one of our patients (the only patient with a false negative for CoS and CrS) had a CPR distance of 18 mm, CoS of 21 μg/L, and CrS of 13 μg/L. In addition, CPR distance calculation does not take into consideration the possible effect of the clearance between femoral and acetabular components. A small clearance is likely to increase the area of the contact patch between components, therefore, reducing the margin of safety before edge-loading wear conditions occur . For this reason, the results of our study might not be transferable to other hip resurfacing designs featuring different clearance parameters.
Summary of published metal ion studies
Number of patients
Median CoS (range)
Median CrS (range)
Witzleb et al. 
(range not reported)
(range not reported)
Kim et al. 
Allan et al. 
(range not reported)
(range not reported)
Moroni et al. 
Moroni et al. 
Our findings also show a clear association between low CPR distance and high ion levels. Langton et al.  reported that hips with a low CPR distance (< 10 mm) are at risk for accelerated wear as they found an inverse relationship between metal ion concentrations and CPR distance. However, these results were obtained from a series of patients with two different devices implanted, and their regression model did not include adjustments for sex or activity. The results of our multivariate regression model did confirm the value of their conclusions, this time applied to the Conserve® Plus prosthesis.
Accelerated wear for patients with a low CPR distance is thought to be attributable to an increased susceptibility to edge loading and subluxation. Hip replacements that show optimal wear characteristics are dependent on the proper generation of a fluid-film layer. In edge-loaded components, the articular contact area between the head and the cup is closer to the rim of the cup, disrupting the fluid-film layer and increasing undesired stress forces, leading to an increase in wear . CPR distance is determined by the acetabular orientation angles, which may explain the relationship between increased wear and acetabular orientation, and the coverage arc, which shows a major negative correlation with metal ion concentrations [14, 17, 24]. To achieve an optimal acetabular component positioning for the Conserve® Plus, abduction should be 45º and anteversion should be 15º, with approximately 10º of freedom. This safe zone, however, is device-specific and would be inappropriate for other designs, especially those with lower coverage in smaller sizes. We believe that acetabular loosening, increased wear, and adverse local tissue reactions can be prevented by proper acetabular component orientation while using the instruments and technique as described . Intraoperative radiographs can be used to ensure proper placement and orientation of the socket, which can be easily removed if necessary, cleaned of soft tissue debris, and reinserted with the correct orientation.
We found no relationship between activity level and metal ion concentrations, and this is consistent with previous studies [12, 14, 19, 34, 41]. It is possible, however, that malpositioned components may be more prone to a compound effect of frequency, duration, and type of activity that is not sufficiently described by the UCLA activity score.
We found no relationship between metal ion concentrations and female sex. This result is in contrast to two previous studies [32, 41] in which female sex was identified as a risk factor for elevated ion levels after hip resurfacing surgery.
An important result from our study is the predictive value of CPR distance on CoS and CrS levels. The low positive predictive value indicates that a low CPR value will not necessarily translate into elevated ion levels. However, the high negative predictive value (99.3% for CoS and 98.0% for CrS) is important to the clinician because it means that patients with a CPR value greater than 10 mm have less than 1% chance to have high CoS levels and 2% chance to have high CrS levels.
Our results confirmed that patients with a low CPR distance are at risk for accelerated wear. Metal ion levels should be monitored on a yearly basis in patients with a CPR that is less than 10 mm, and metal artifact reduction sequence MR or ultrasound images may be indicated to identify periprosthetic solid or fluid masses. However, based on the results of this study, we advocate the use of CPR distance calculation as a first step to evaluate the possibility of edge-loading and abnormal wear of the bearing. If the CPR distance is greater than 10 mm, no additional study is needed unless the patient is symptomatic. We suggest that studies similar to ours be done in large centers performing hip resurfacing with different designs to establish device-specific parameters of proper acetabular component orientation.
We thank Patricia Campbell PhD for her contribution to the design of the serum metal ion analysis protocol that was used in this article.