Abstract
A simple modified cold spray process in which the substrate of AZ51 alloys were preheated to 400 °C and sprayed with hydroxyapatite (HAP) using high pressure cold air nozzle spray was designed to get biocompatible coatings of the order of 20-30 μm thickness. The coatings had an average modulus of 9 GPa. The biodegradation behavior of HAP-coated samples was tested by studying with simulated body fluid (SBF). The coating was characterized by FESEM microanalysis. ICPOES analysis was carried out for the SBF solution to know the change in ion concentrations. Control samples showed no aluminum corrosion but heavy Mg corrosion. On the HAP-coated alloy samples, HAP coatings started dissolving after 1 day but showed signs of regeneration after 10 days of holding. All through the testing period while the HAP coating got eroded, the surface of the sample got deposited with different apatite-like compounds and the phase changed with course from DCPD to β-TCP and β-TCMP. The HAP-coated samples clearly improved the biodegradability of Mg alloy, attributed to the dissolution and re-precipitation of apatite showed by the coatings as compared to the control samples.
Similar content being viewed by others
References
S. Shadanbaz and G.J. Dias, Calcium Phosphate Coatings on Magnesium Alloys for Biomedical Applications: A Review, Acta Biomater., 2012, 8, p 20–30
Y.W. Song, D.Y. San, and E.H. Han, Electrodeposition of HAP Coating on AZ91D Magnesium Alloy for Biomaterial Application, Mater. Lett., 2008, 62, p 3276–3279
G.L. Song, Recent Progress in Corrosion and Protection of Magnesium Alloy, Adv. Eng. Mater., 2005, 7, p 563–586
F. Witte, N. Hort, C. Vogt, S. Cohen, K.U. Kainer, R. Willumeit, and F. Feyerabend, Degradable Biomaterials Based on Magnesium Corrosion, Curr. Opin. Solid State Mater. Sci., 2008, 12, p 63–72
R. Zeng, W. Dietzel, F. Witte, N. Hort, and C. Blawert, Progress and Challenge for Magnesium Alloys as Biomaterials, Adv. Eng. Mater., 2008, 10, p B3–B14
F. Witte, The History of Biodegradable Magnesium Implants: A Review, Acta Biomater., 2010, 6, p 1680–1692
S. Hiromoto and M. Tomozawa, HAP Coating of AZ31 Magnesium Alloy by a Solution Treatment and Its Corrosion Behavior in NaCl Solution, Surf. Coat. Technol., 2011, 205, p 4711–4719
J.E. Gray and B. Luan, Protective Coatings on Magnesium and Its Alloys—A Critical Review, J. Alloys Compd., 2002, 336, p 88–113
A. Choudhuri and P.S. Mohanty, Bioceramic Composite Coating by Cold Spray Technology, Proceedings of the International Thermal Spray Conference, 2009, p 391–396
J. Weng, Q. Liu, J.G.C. Wolke, X. Zhang, and K.D. Groot, Formation and Characteristics of the Apatite Layer on Plasma-Sprayed HAP Coatings in Simulated Body Fluid, Biomaterials, 1997, 18, p 1027–1035
T. Kokubo and H. Takadama, How Useful is SBF in Predicting In Vivo Bioactivity?, Biomaterials, 2006, 27, p 2907–2915
S.S. Samandari and K.A. Gross, Nanoindentation Reveals Mechanical Properties Within Thermally Sprayed HAP Coatings, Surf. Coat. Technol., 2008, 203, p 1660–1664
B.J. Briscoey, L. Fiori, and E. Pelillo, Nano-indentation of Polymeric Surfaces, J. Phys. D: Appl. Phys., 1998, 31, p 2395–2405
D. Poquillon, V. Baco-Charles, P. Tailhades, and E. Andrieu, Cold Compaction of Iron Powders-Relations Between Powder Morphology and Mechanical Properties, Part II. Bending Tests: Result and Analysis, Powder Technol., 2002, 126, p 75–84
H. Hornberger, S. Virtanen, and A.R. Boccaccini, Biomedical Coatings on Magnesium Alloys—A Review, Acta Biomater., 2012, 8, p 2442–2455
Y.W. Gu, K.A. Khor, and P. Cheang, In Vitro Studies of Plasma-Sprayed HAP/Ti-6Al-4V Composite Coatings in Simulated Body Fluid (SBF), Biomaterials, 2002, 24, p 1603–1611
R.Z. LeGeros, Calcium Phosphates in Oral Biology and Medicine, Monographs in Oral Sciences, Vol 15, H. Myers, Ed., Karger, Basel, 1991,
R.Z. LeGeros, A.M. Gatti, R. Kijkowska, D.Q. Mijares, and J.P. Legeros, Mg-Substitutes Tricalcium Phosphates: Formation and Properties, Key Eng. Mater., 2004, 254–256, p 127–130
J.C. Ellliott, Structure and Chemistry of Apatites and Other Calcium Orthophosphates, Elsevier, Amsterdam, 1994, p 137–138
L. Cleries, J.M. FernalHndez-Pradas, and J.L. Morenza, Behavior in Simulated Body Fluid of Calcium Phosphate Coatings Obtained by Laser Ablation, Biomaterials, 2000, 21, p 1861–1865
A. Priya, S. Nath, K. Biswas, and B. Basu, In Vitro Dissolution of Calcium Phosphate-Mullite Composite in Simulated Body Fluid, J. Mater. Sci. Mater. Med., 2010, 21, p 1817–1828
R.Z. LeGeros, Apatites in Biological Systems, Prog. Cryst. Growth, 1981, 4, p 1–45
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Noorakma, A.C.W., Zuhailawati, H., Aishvarya, V. et al. Hydroxyapatite-Coated Magnesium-Based Biodegradable Alloy: Cold Spray Deposition and Simulated Body Fluid Studies. J. of Materi Eng and Perform 22, 2997–3004 (2013). https://doi.org/10.1007/s11665-013-0589-9
Received:
Revised:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11665-013-0589-9