Abstract
This paper presents a coupled thermo-mechanical-metallurgical formulation to predict the dimensional changes and microstructure of a ductile cast iron part as a consequence of an austempering heat process. To take into account the different complex phenomena which are present in the process, the stress-strain law and plastic evolution equations are defined within the context of the associate rate-independent thermo-plasticity theory. The metallurgical model considers the reverse eutectoid, ausferritic, and martensitic transformations using macro- and micro-models. The resulting model is solved using the finite element method. The performance of this model is evaluated by comparison with experimental results of a dilatometric test. The results indicate that both the experimental evolution of deformation and temperature are well represented by the numerical model.
Similar content being viewed by others
References
[1] D.C. Putman and R.C. Thomson: Int. J. Cast Met. Res., 2003, vol. 16, pp. 191-196.
[2] M.A. Yescas and H.K.D.H. Bhadeshia: Mater. Sci. Eng. A, 2002, vol. 333, pp. 60-66.
[3] M.A. Yescas, H.K.D.H. Bhadeshia and D.J. MacKay: Mater. Sci. Eng. A, 2001, vol. 311, pp. 162-173.
[4] L. Meier, M. Hofmann, P. Saal, W. Volk and H. Hoffmann: Mater. Charact., 2013, vol. 85, pp. 124-133.
[5] U. Batra, S. Ray and S.R. Prabhakar: J. Mater. Eng. Perform., 2005, vol. 14, no. 5, pp. 574-581.
[6] W. Kapturkiewicz, E. Fraś and A.A. Burbelko: Mater. Sci. Eng. A, 2005, vol. 413-414, pp. 352-357.
[7] R.C. Thomson, J.S. James and D.C. Putman: Mater. Sci. Technol., 2000, vol. 16, pp. 1412-1419.
[8] O.J. Moncada, R.H. Spicacci and J.A. Sikora: AFS Trans., 1998, vol. 106, pp. 39-45.
[9] O.J. Moncada and J.A. Sikora: AFS Trans., 1996, vol. 104, pp. 577-580.
[10] A.D. Sosa, M.D. Echeverría and O.J. Moncada: ISIJ Int., 2004, vol. 44, no. 7, pp. 1195-1200.
[11] A.D. Sosa, M.D. Echeverría and O.J. Moncada: J. Mater. Process. Technol., 2009, vol. 209, pp. 5545-5551.
[12] E. Fraś, M. Górny, E. Tyrała and H. Lopez: Mater. Sci. Technol., 2012, vol. 28, no. 12, pp. 1391-1396.
A.L. Dai Pra, M.D. Echeverría, A. Scandurra, O. Moncada and J. Sikora: Lat. Am. Appl. Res., 2005, vol. 35, pp. 197-204
A.L. Dai Para: Fuzzy Set. Syst., 2003, vol. 139, pp. 227-237.
[15] D.J. Celentano: Int. J. Plast., 2001, vol. 17, pp. 1623-1658.
[16] D.J. Celentano: Mater. Manuf. Processes, 2010, vol. 25, no. 7, pp. 546-556.
[17] D.J. Celentano, P.M. Dardati, F.D. Carazo and L.A. Godoy: Mater. Sci. Technol., 2013, vol. 29, no. 2, pp. 156-164.
A.D. Boccardo, A.D. Sosa, M.D. Echeverría, P.M. Dardati, D.J. Celentano and L.A. Godoy: Proceedings of the 10th Symposium on the Science and Processing of Cast Irons, Held in Mar del Plata, Argentina, Nov 2014. http://rinfi.fi.mdp.edu.ar/xmlui/handle/123456789/34
[19] F. Christien, M.T.F. Telling and K.S. Knight: Mater. Charact., 2013, vol. 82, pp. 50-57.
[20] J. Miettinen: Metall. Mater. Trans. B, 1997, vol. 28, no. 2, pp. 281-297.
[21] D.K.L. Tsang, B.J. Marsden, S.L. Fok and G. Hall: Carbon, 2005, vol. 43, pp. 2902-2906.
D. Venugopalan: Physical Metallurgy of Cast Iron IV: Proceedings of the Fourth International Symposium on the Physical Metallurgy of Cast Iron, Tokyo, Japan, 4–6 September 1989 (Materials Research Society Conf), 4th edn., pp. 271–278, Materials Research Society, 1990.
[23] F.D. Carazo, P.M. Dardati, D.J. Celentano and L.A. Godoy: Metall. Mater. Trans. B, 2012, vol. 43, no. 6, pp. 1579-1595.
[24] R.M. Ghergu, J. Sertucha, Y. Thebault and J. Lacaze: ISIJ Int., 2012, vol. 52, no. 11, pp. 2036-2041.
[25] J. Lacaze and V. Gerval: ISIJ Int., 1998, vol. 37, no. 7, pp. 714-722.
R. Boeri: The solidification of ductile cast iron, PhD thesis, University of British Columbia, Vancouver, 1989.
[27] W. Kapturkiewicz, A.A. Burbelko, J. Lelito and E. Fraś: Int. J. Cast Met. Res., 2003, vol. 16, no. 1-3, pp. 287-292.
[28] K. Su, I. Ohnaka, I. Yamauchi and T. Fukusako: Mater. Res. Soc. Symp. Proc., 1985, vol. 34, pp.181-189.
[29] U. Batra, S. Ray, and S.R. Prabhakar: J. Mater. Eng. Perform., 2004, vol. 13, no. 1, pp. 64-68.
[30] L.C. Chang: Metall. Mater. Trans. A, 2003, vol. 34, no. 2, pp. 211-217.
[31] S.A. Khan and H.K.D.H. Bhadeshia: Mater. Sci. Eng. A, 1990, vol. A129, pp. 257-272.
[32] R.A. Grange and H.M. Stewart: Trans. AIME, 1945, vol. 167, pp. 467-494.
Acknowledgments
Adrián D. Boccardo had a doctoral scholarship from CONICET during this research. Luis A. Godoy is a member of the research staff of CONICET. Diego J. Celentano gratefully acknowledges the support of Fondecyt Project 1130404. Patricia M. Dardati was supported by a grant from UTN.
Author information
Authors and Affiliations
Corresponding author
Additional information
Manuscript submitted July 17, 2015
Rights and permissions
About this article
Cite this article
Boccardo, A.D., Dardati, P.M., Celentano, D.J. et al. Numerical Simulation of Austempering Heat Treatment of a Ductile Cast Iron. Metall Mater Trans B 47, 566–575 (2016). https://doi.org/10.1007/s11663-015-0511-y
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11663-015-0511-y