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An Investigation of Interface Bonding of Bimetallic Foils by Combined Accumulative Roll Bonding and Asymmetric Rolling Techniques

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Abstract

The bond strength in bimetallic materials is an important material characteristic. In this study, 0.1-mm thick bimetallic foils (AA1050/AA6061) were produced using one pass of accumulative roll bonding followed by three passes of asymmetric rolling (AR). The AR passes were carried out at roll speed ratios of 1.0, 1.1, 1.2, 1.3, and 1.4 separately. Finite element simulation was used to model the deformation of the bimetallic foils for the various experimental conditions. Particular attention was focused on the bonding of the interface between AA1050 and AA6061 layers in the simulation. The optimization of the roll speed ratio was obtained for improvement of the bond strength of the interface of AA1050/AA6061 bimetallic foils during AR process. In the simulation, the mean equivalent strain at the interface zone between the AA1050 and AA6061 layers was seen to reach a peak value at a roll speed ratio of about 1.2 to 1.3, which also corresponded to a high quality bond at the interface as observed experimentally.

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Acknowledgments

The lead author gratefully acknowledges the financial support from the Vice-Chancellor’s Fellowship Grant and URC Small Grant at the University of Wollongong, and from the National Natural Science Foundation of China through Grant 51105071.

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Authors and Affiliations

  1. School of Mechanical, Materials & Mechatronics Engineering, University of Wollongong, Wollongong, NSW, 2500, Australia

    Hailiang Yu (Vice-Chancellor’s Research Fellow, Professor), A. Kiet Tieu (Professor), Cheng Lu (Associate Professor) & Ajit Godbole (Senior Research Fellow)

  2. School of Mechanical Engineering, Shenyang University, Shenyang, 110044, P.R. China

    Hailiang Yu (Vice-Chancellor’s Research Fellow, Professor)

Authors
  1. Hailiang Yu
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  2. A. Kiet Tieu
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  3. Cheng Lu
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  4. Ajit Godbole
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Corresponding author

Correspondence to Hailiang Yu.

Additional information

Manuscript submitted August 24, 2013.

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Yu, H., Tieu, A.K., Lu, C. et al. An Investigation of Interface Bonding of Bimetallic Foils by Combined Accumulative Roll Bonding and Asymmetric Rolling Techniques. Metall Mater Trans A 45, 4038–4045 (2014). https://doi.org/10.1007/s11661-014-2311-4

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