Mechanical, rheological, fatigue, and degradation behavior of PLLA, PGLA and PDGLA as materials for vascular implants
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- Bartkowiak-Jowsa, M., Będziński, R., Kozłowska, A. et al. Meccanica (2013) 48: 721. doi:10.1007/s11012-012-9626-2
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The biggest challenge in the treatment of arterial stenosis remains the issue of optimization of stent design. Despite continuous improvement in surgical techniques and use of intensive pharmacotherapy, the results of stent coronary interventions may be unsatisfactory, and long-term interaction of a metal implant with a blood vessel results in complications such as recurrent stenosis and thrombosis. Therefore, it is necessary to search for new materials and stent designs to obtain a stent capable of restoring flow in the vessel and disappearing after fulfilling its function. Such stent must also be compatible with the vessel wall to enable regeneration of new structure of endothelium and deeper artery layers damaged during implantation. Consequently, there is ongoing search for functional solutions with minimum effects of long-term implant-tissue interaction. In light of the above, the team investigated the possibility of using biodegradable polymers already mentioned in the literature as a construction material for vascular stent. The study used three polyhydroxyacids based on lactic acid and glycolic acid: poly(l-lactide), poly(lactide-co-glycolide) and poly(d,l-lactide-co-glycolide). The research focused on assessing changes in mechanical, thermomechanical, rheological, and fatigue properties during the process of hydrolytic degradation. The analysis also covered the rate of release of degradation products. The results of the conducted tests indicate the possibility of developing a vascular stent with biodegradable polymers.
KeywordsBiodegradable polymersMechanical propertiesRheological propertiesDMA analysisHydrolytic degradationCoronary stent
One of the most commonly used methods of treatment of stenosis of blood vessels is stent angioplasty. The procedures involves introduction of a stent to the affected vessel, which after expansion “irons” the atherosclerotic plaque into the vessel wall, restores its patency, and supports it. The scaffolding function of a stent is most important during the first few weeks after surgery. Later on its presence is redundant and in many cases even dangerous. As a foreign body stent causes adverse effects such as restenosis or thrombosis, which lead to restenosis. Given the above, it can be concluded that an ideal stent should support vessel wall after angioplasty and biomechanically support vascular functions for the time needed for its regeneration, and after fulfilling that task it would degrade and disappear.
The first attempts to create biodegradable stent date back to the 1980s . Over the years materials used were biodegradable polymers as well as biodegradable metals such as iron or magnesium. So far, several biodegradable stents were tested clinically. The first fully biodegradable stent implanted in humans was Igaki-Tamai stent made of poly(l-lactide) (PLLA). At the 10-year clinical follow up, stent showed impressive results. There were only 7 deaths during 10 years, whilst cumulative rates of target lesion revascularization (TLR) were 16 % at 1 year, 18 % at 5 years and 28 % at 10 years [2, 3]. Igaki-Tamai stent didn’t cause changes in external elastic membrane area and was mostly degraded within 3 years. Unfortunately, stent expansion required bringing it to the temperature of approx. 70 °C which was supposed to be the burden to surrounding tissues. For low-risk patients these concerns were not substantiated but the stent is available in Europe only for peripheral use . The AMS-1 (Biotronik, Berlin, Germany) was the first metallic, magnesium biodegradable stent. Clinical trial (PROGRESS AMS) revealed rapid degradation, high rate of TLR (45 %) and 42 % reduction in the lumen area at 12 months . These observations led to modifications in the design and drug release profile (AMS-2 and AMS-3 stents), new clinical program is currently continued. The REVA stent (Boston Scientific, Natick, MA) was resorbable and radiopaque stent made of tyrosine polycarbonate . Innovative, slide-and-lock design was introduced, through it was possible to reduce polymer strains during implantation for 75 % compared with standard deformable stent. Unfortunately, inflammation caused by REVA stent was higher compared to patients with bare metal stents (BMS). Redesigned, drug-eluting stent ReZolve showed good initial results in preclinical trials [2, 6], clinical trials are in progress. The BVS stent backbone was made of poly(l-lactide) (PLLA) core and poly D,L-lactide acid (PDLLA) coating, containing antiproliferative drug everolimus. In a porcine coronary artery, polymer degraded 24 months after implantation. In the ABSORB I Trial, 12 months after implantation restenosis rates were slightly higher in case of BVS (22.9 %) compared to BMS stents (19.3 %). The mean percent acute recoil was also higher for BVS stent (6.85±6.96 % vs. 4.27±7.08 %) [7–10]. On the basis of these results it was concluded that BVS stents were characterized by weaker scaffolding properties than the Xience V metallic implants. Last year (2011) three-years randomized trial ABSORB II on the safety and efficacy of DES Xience Prime stent and a biodegradable polymer Absorb BVS stent began.
According to the literature presented, initial clinical results of biodegradable stents are promising. Well-known biodegradable materials such as PLLA has proven its safety in the cardiovascular system [1–3, 7]. Nevertheless, there are still some issues that have to be concerned to develop biodegradable stent technology. Some of them are: obtaining appropriate strength of the stent without increasing stent strut dimensions, ensuring uniformity of deformations at the implant/tissue interface, matching degradation time with tissue regeneration time to prevent late lumen loss or finding method of implantation that wouldn’t cause damage to arterial cells. Therefore, the search is continued for new construction materials that would meet the exacting requirements for design and functionality of vascular stents. Probably, such material could be developed through modifications of the well-known and widely used biodegradable polymers. However, it requires detailed knowledge of their properties and their changes at various stages of degradation. Based on reports in the literature [11–13] and own experiences , three materials which have previously showed their potential be used for the construction of vascular stents have been selected. Those are polyhydroxyacid polymers of different composition, available from Boehringer Ingelheim: poly(l-lactide) (Resomer® L 210S, PLLA), poly(l-lactide-co-glycolide) (Resomer® LG 857S, PGLA), and poly(d,l-lactide-co-glycolide) (Resomer® RG 509S, PDGLA). The scope of presented research included: analysis of static and dynamic mechanical, thermomechanical, rheological, and fatigue properties. Intensity of release of degradation products and a change in the mass of the examined specimens were also assessed. Analysis of the state of knowledge indicates that detailed test results of degradation dynamics of those polymers in the context of their use as basic materials for the development of composites and blends for vascular stent are currently unavailable in the literature. The results of presented research would be detailed characteristics of four biodegradable polymers, which are used in vascular system. These data could also be the basis for modification of investigated materials, for instance by developing blends and composites in order to obtain a material with properties better suited to the development of vascular stent, and provide valuable information when designing other biodegradable implants.
2 Materials and methods
The tests was carried out on oar-shaped specimens with the 25 mm measurement basis, 5 mm width, and 2 mm thickness (EN ISO 527-1:1996, type 1BA) made by injection molding. The observation period for the specimens made of PLLA was 24 months, made of PGLA—7 months, and made of PDGLA—1 month. The observation time covered the period until total degradation of the materials. The process of hydrolytic degradation was carried out in distilled water at pH≈7 and a temperature of 37±1 °C. Distilled water can be used as an incubation fluid at the stage of testing changes in mechanical properties during hydrolytic degradation and to assess its duration [15–17]. The physical parameters of the examined polymers analyzed in this work were determined for various stages of degradation. Before the research began, it was assumed that the studied parameters would be analyzed for 1/3 and 2/3 of the degradation time of the material. However, due to the inability to accurately estimate the degradation time before its conclusion, ultimately the observation periods covered: 1 day, 28±5 % and 63±5 % of the time of total loss of the mechanical properties, making it impossible to conduct further research. The statistical significance of the obtained results was analyzed using nonparametric statistical analyses: the Mann-Whitney test (study of the differences in the mechanical properties between months of incubation) and the Spearman correlation (coefficients of correlations between changes in the mechanical properties of the specimens and pH changes of the environment during degradation).
2.1 Static properties
2.2 Resistance to cyclic loading
Fatigue tests were carried out at uniaxial stress state, performing one-sided cyclic tension with a frequency of f=5 Hz. The index of asymmetry of the cycle was adopted at R=σmin/σmax=0.5 based on the average values of diastolic and systolic pressure in the human circulatory system. During the tests the value of maximum stress σmax did not exceed 50 % of the value of breaking stress . The adopted limit was 106 loading cycles. Tests were carried out on the loading system MTS Mini Bionix 858. During the tests the examined specimens remained in the environment ensuring a constant degree of hydration and a temperature of 37±1 °C.
2.3 Creep test
2.4 Dynamic temperature-dependent mechanical properties
2.5 Changes in the pH of the incubation fluid
3.1 Effect of hydration on the mechanical properties of materials
The study showed a significant effect of the process of hydrolytic degradation of the analyzed polymers on their basic mechanical parameters. Of interest is the effect of specimen hydration itself. Already 24-hour incubation results in significant changes of mechanical parameters of two of the analyzed polymers: PLLA (E: p<0.01 ε: p<0.05) and PDGLA (E, σY, ε: p<0.01; σ,εY: p<0.05), values of PGLA mechanical properties changes not more than 10 %. In the case of PLLA and PGLA the character of σ=f(ε) curves does not change. PDGLA specimens behave differently, as their σ=f(ε) characteristic significantly changes its character (Fig. 1a, b). At the same time, values of all analyzed parameters change, for example hydrated specimens show an almost 100-fold increase in deformability compared to dry specimens. Due to large differences in the ranges of deformability of PDGLA and other materials, Fig. 1b only shows the σ=f(ε) curve obtained for PDGLA to preserve readability the diagrams.
3.2 Tests of static properties
The rate of degradation is different for each of the examined polymers. Specifically, in the case of PLLA, following the five-month incubation period, decreases in the value of the Young’s modulus (Fig. 2a) tensile strength σmax (Fig. 2b), and deformability (Fig. 2c) amount to 7–15 % compared to the initial value (σ: p<0.05). After just 8 months these values increase enough to become equal or higher than the initial values. In the following months there is an increase in the Young’s modulus and the stiffness of the material. After 15 months of incubation, these parameters are up to 60 % higher than at the beginning of the degradation process (σ, E, ε: p<0.05). This change is associated with faster degradation of the amorphous regions of the polymer [23, 24]. Moreover, degradation can be accompanied by the phenomenon of crystallization, i.e. recombination of monomers released due to degradation and formation of longer polymer chains. As a result, there is an improvement of the output mechanical properties of the material . In subsequent months the mechanical properties of PLLA gradually decline until total physical degradation of the specimens prevents mechanical tests on the 25th month of incubation.
In the case of PGLA the observed rate of change in the mechanical properties is definitively higher.
After 7 months of incubation there were significant (p<0.01) decreases in the mechanical parameters of the specimens: the value of the Young’s modulus dropped by about 80 % (Fig. 2a), tensile strength—by 97 % (Fig. 2b), and deformability—by about 80 % (Fig. 2c). Some of the specimens could not be testes because of their physical degradation. The process of degradation is the fastest for PDGLA, where significant (p<0.01) loss of mechanical properties prevented further testing in the fifth week of incubation. Already after 4 weeks of incubation the value of the Young’s modulus (Fig. 3a) and yield stress σY (Fig. 3b) decreased by about 90 % compared to the initial value.
3.3 Tests of resistance to cyclic loading
The process of hydrolytic degradation marks its impact on the ability to transfer cyclic loads. PLLA is able to transfer the limit number of cycles 106 only after 1 day of incubation. In this case PGLA shows best results, as it is able to transfer the above number of cycles for all periods of observation. Due to the rate at which PDGLA loses its mechanical properties, no fatigue tests were conducted for that material.
3.4 Creep test
The degradation process is also visible in the case of rheological properties of the tested materials. The greatest, almost 7-fold increase in creep speed occurs in the case of PDGLA (Fig. 4c). For PLLA and PGLA that value stays at a similar level both after 1 day of incubation and during its duration (Fig. 4a–b). The maximum strain values after 1 day of incubation range from 0.5–3 % for all materials. They change with the progress of degradation (Fig. 4a–c), and for PDGLA reach the maximum value of 11 %. In the case of PLLA the maximum strain value after 150 and 445 days of degradation is at a similar level as after 24-hour incubation of specimens.
The phenomenon of creep strain decrease during degradation, as in the case of improvement of the strength properties of the material, is connected with the crystallization phenomenon taking place during degradation. New bonds formed between polymer chains during degradation restrict their mobility and susceptibility to creep .
3.5 Dynamic temperature-dependent mechanical properties
A desirable feature of the polymer intended for stent construction is its elasticity, which under conditions of dynamic loads is characterized by the storage modulus. At the body temperature of 37 °C the values of that parameter for PLLA, PGLA, and PDGLA are, respectively: 2697 MPa, 2414 MPa, and 2714 MPa. There is a sharp drop in the storage modulus in the temperature range of 40 °C to 70 °C in the case of PLLA and PGLA and 40 °C to 60 °C in the case of PDGLA. PLLA and PGLA have similar glass transition temperatures (respectively 68.0 °C and 64.4 °C). PDGLA is characterized by the lowest glass transition temperature (56.1 °C), which is connected with degradation of the amorphous part and increased share of the crystalline phase an in the structure of the material (Fig. 5).
3.6 Concentration of degradation products
The curves in Fig. 6 define the pH change of the tested polymers. The sawtooth character of the curves results from the need for period replacement of the incubation fluid during the experiment. The rate of pH change is slowest in the case of PLLA. Its value stays at a similar level throughout the incubation period (Fig. 6a) and can be approximated by a straight line with a slope of 0.017. In the case of PGLA there is an initial decrease in pH (Fig. 6b). In the case of PGLA the course of pH changes can be expressed by means of the regression function in the form of a straight line with a slope of 0.177. The profile of pH changes is very different for PDGLA (Fig. 6c). In the initial period the pH change is small and the slope of the straight line describing that part of the characteristics reaches the value of 0.093. After 3 weeks of incubation the pH value begins to decrease at a rate of 1.25/week, which is reflected in the value of slope of the regression line at a level of 0.994.
The rapid decline in the pH value continues until the 8th week of incubation, when the pH value stabilizes at a level of about 1.5. At this stage the process of degradation is so advanced that if affects not only the structure of the material but also the geometry of the incubated specimen.
Spearman coefficient of correlation between the strength parameters of the examined polymers and the pH values
The obtained results indicate that mechanical properties of the analyzed materials change under the influence of aquatic environment. The degree of such changes depends on the content of the amorphous fraction, which, as revealed in the literature [27, 28], absorbs larger amounts of liquid. This was confirmed by the conducted studies where PDGLA degraded the fastest.
The results of research on degradation dynamics enabled selection of materials with degradation time best suited to the time of tissue regeneration. Taking into account the duration of the regeneration process of the individual layers of a vessel wall after their mechanical injury [29–31] e.g. as a result of angioplasty, we can conclude that the time needed for partial regeneration of the arterial wall is approx. 5–6 months. The period in which a biodegradable stent should act as a support should be similar. In the case of poly(l-lactide) (PLLA), following the five-month incubation period, the decrease in strength and deformability of the material does not exceed 10 %, which is favorable in terms of supporting vessel wall for the time needed for its regeneration. For poly(lactide-co-glycolide) (PGLA) a reduction in strength by 50 % compared to the initial value takes place on the 4 moth of degradation, and after 6 months that material practically loses its ability to transfer any loads. Therefore, the PGLA degradation time is shorter than the expected period of regeneration of the vessel tissue, which means it cannot be used in pure form to build a stent to restore patency in vessels with advanced atherosclerotic lesions, whose fragmentation and compression into the vessel wall results in vascular damage and long regeneration lasting over 6 months. However, it can probably be used adjunctively as an implant after balloon angioplasty, preventing possible arterial dissection.
Poly(d,l-lactide-co-glycolide) (PDGLA) is characterized by the sharpest decline in the mechanical properties. For this material a 50 % reduction in strength was recorded already in the 4th week of incubation, and the E modulus value reaches a few percent of the initial value. Those are definitely unsatisfactory amounts from the viewpoint of the considered application of that material in vascular sent construction. However, it could be used e.g. as a drug-eluting outer layer of a polymer stent. On the other hand, it is interesting that the specimen maintains its mechanical continuity throughout the period and its deformability increases with the progression of the degradation process.
The obtained results for PDGLA were equally unfavorable in rheological tests. The examined polymer is susceptible to the creep phenomenon. On the 18th day of incubation the strains caused by the effect of constant force FA=0.15Fmax over a time of 2⋅105 s. amount to almost 12 %. In the same test the other polymers: PGLA and PLLA in the final stage of the incubation process (PGLA—112 days, PLLA—445 days) maximum strain values are, respectively, 1.23 % and approx. 0.46 %.
The stability of the elastic properties of the material is important from the viewpoint of possible application of the tested polymers on implants used in the circulatory system. Tests of thermodynamic properties enabled assessment of the values of the storage modulus and determination of the range of temperatures in which analyzed materials demonstrate the desired elastic properties. With regard to the work of the implant, covering the temperature range of 35 to 42 °C, there was an approx. 2 % observed decrease in the storage modulus. Glass transition temperatures are in the range of 56.1 to 68.0 °C which indicates the stability of the structure of the tested materials in the useful temperature range, i.e. they will retain the glassy structure providing elastic properties of the material.
PLLA provides good mechanical properties but its degradation time is very long (24 months) compared to the time of tissue regeneration. One solution of this problem might be the application of an appropriate biodegradable filler, such as alginate fibers, which by enhancing liquid absorption at the phase boundary would be conducive to reducing the degradation time without compromising the mechanical properties of the material .
The question of the rate of degradation is connected with accumulation of degradation products in tissues surrounding the implant. Therefore, the rate of polymer degradation cannot be too fast not only because of the mechanical properties but also due to the biological effect of the released substances with the vessel tissue. Intense implant degradation, promoting accumulation of the degradation products in the tissue surrounding the implant, may encourage development of a local inflammation . PDGLA is the material most intensely releasing degradation products; moreover, the right-handed variety of lactic acid that it releases (d-lactide) is poorly absorbed by human body  and its removal from the body takes much longer than in the case of the other forms of lactide. The rate of release of degradation products from PGLA and PLLA is less intense and left-handed variety of lactic acid (l-lactide), which is the main product of degradation of those polymers, is more readily absorbed by the body. This creates an opportunity to reduce the likelihood of inflammatory reactions.
In the literature there are many studies on the subject of degradation of polyhydroxyacids such as polylactide, poly(lactide-co-glycolide), or poly(d,l-lactide-co-glycolide) . Most of them focus on the analysis of chemical, structural, or thermal properties and only selected mechanical parameters of the examined polymers. Models are also formulated to describe progress of the processes taking place in the structure of the material during degradation [17, 19].
In this paper the authors are interested primarily in the effect of changes of chemical and structural parameters of a polymer subjected to degradation in the form of changes in the mechanical properties such as static and dynamic mechanical properties, rheological properties, or resistance to cyclic loading. Those information have practical significance when designing vascular stent or any other biodegradable implant. The obtained results are the basis for starting work towards development of polymer blends composites based on PLLA, PGLA or PDGLA to obtain materials better suited to fulfill the function of a construction material for vascular stents operating in the specific environment of the circulatory system. Therefore, the presented results constitute a reference point and form a basis for assessing properties of such optimized materials. The obtained results can also provide a basis for comparative analyses of biodegradable polymers synthesized in many laboratories and commercially available medical grade materials. They will also be used in the development of numerical models (using the method of finite elements) of stents at the construction design stage.
This publication is part of project “Wrovasc—Integrated Cardiovascular Centre”, co-financed by the European Regional Development Fund, within Innovative Economy Operational Program, 2007–2013 realized in Regional Specialist Hospital, Research and Development Centre in Wroclaw.
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