Non-encapsulated thermo-liquid crystals for digital particle tracking thermography/velocimetry in microfluidics
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- Segura, R., Cierpka, C., Rossi, M. et al. Microfluid Nanofluid (2013) 14: 445. doi:10.1007/s10404-012-1063-y
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The ever accelerating state of technology has powered an increasing interest in heat transfer solutions and process engineering innovations in the microfluidics domain. In order to carry out such developments, reliable heat transfer diagnostic techniques are necessary. Thermo-liquid crystal (TLC) thermography, in combination with particle image velocimetry, has been a widely accepted and commonly used technique for the simultaneous measurement and characterization of temperature and velocity fields in macroscopic fluid flows for several decades. However, low seeding density, volume illumination, and low TLC particle image quality at high magnifications present unsurpassed challenges to its application to three-dimensional flows with microscopic dimensions. In this work, a measurement technique to evaluate the color response of individual non-encapsulated TLC particles is presented. A Shirasu porous glass membrane emulsification approach was used to produce the non-encapsulated TLC particles with a narrow size distribution and a multi-variable calibration procedure, making use of all three RGB and HSI color components, as well as the proper orthogonally decomposed RGB components, was used to achieve unprecedented low uncertainty levels in the temperature estimation of individual particles, opening the door to simultaneous temperature and velocity tracking using 3D velocimetry techniques.
KeywordsMicrofluidics Individual Thermo-liquid crystal TLC Thermography Non-encapsulated Multi-variable calibration
Heat transfer problems are commonplace in modern science and engineering and their solutions have led to a long list of technological developments, many of which have played a major role in transportation, communications, consumer electronics and personal computing, amongst many other areas that affect our lives and society. Today, with the strong downward trend in the size of electronic components down to micro and nano scales, combined with the upward trend in their heat tolerance demand, innovations in heat transfer solutions become more and more relevant. Experimental techniques used to solve heat transfer problems have played a substantial role in understanding a myriad of the physical phenomena that occur in its many applications. One common way to estimate temperatures by means of optical methods is the use of laser induced fluorescence (LIF) or luminescence. The physical principle is that the fluorescence intensity of a dye dissolved in the fluid changes as a function of temperature. In order to decrease the uncertainty due to illumination variations, ratiometric LIF uses the signals of two different dyes, where only one exhibits a temperature dependence. In microfluidics, however, flow fields are most often fully three-dimensional and in many instances include strong gradients. Hence, a temperature measurement approach that does not integrate across the flow volume, such as the tracking of individual particles, is preferable. Someya et al. (2011) used a high speed camera to measure the 2D velocity and temperature fields using particles, labeled with a temperature dependent luminophore, and evaluating their luminescence’s lifetime. Only recently, Vogt and Stephan (2012) showed results of an experiment where particles were labeled with two dyes. They reported higher uncertainties compared to dissolved dyes but proved that the technique works using averages over interrogation windows. Nevertheless, two-dye particle labeling is not currently a common procedure, thus making the particles very expensive. Another way to determine the temperature is to evaluate the Brownian motion of particles (Hohreiter et al. 2002). The major drawback of this method is that in order to be able to reliably measure Brownian motion, the particles have to be very small, thus substantially decreasing their signal. Furthermore, their size distribution must be very narrow and the viscosity of the fluid should not change if a consistent relationship between Brownian motion and temperature is to be established. Furthermore, only time averaged measurements are possible. Besides these techniques, liquid-crystal thermography has received great attention over the last several decades due to its capability to quickly reconstruct temperature fields in surfaces and flow planes/volumes. Thermochromic liquid crystals (TLCs) are substances whose molecular structure has both solid and liquid properties, hence the name liquid crystal, that change their color as a function of temperature (Fergason 1966; Adams et al. 1969; Parsley 1991).
An extensive amount of research has been done on the subject and the latest comprehensive review articles covering a wide range of aspects regarding this technique are provided by Dabiri (2009) and Abdullah et al. (2010). They thoroughly report and discuss most of the available literature, dating back to the 1800s, on several subjects that concern this technique such as the motivations for its development, properties of TLCs, colorimetry, imaging, commercial availability, time response, calibration, uncertainty analysis, hysteresis, and applications, among others. Research has been done using TLCs in thin films that are applied to surfaces to measure their temperature (Ireland and Jones 1987; Akino et al. 1989; Farina 1995; Sabatino et al. 2000) and the concept has even been extended to the microscopic domain with the aim of measuring two-dimensional temperature fields or point-wise average heat transfer coefficients in the walls of microtubes and channels (Höhmann and Stephan 2002; Muwanga and Hassan 2006a, b, 2007; Chin et al. 2002). The principle of the technique has also been combined with particle image velocimetry (PIV) to reconstruct the temperature of flow fields (Dabiri and Gharib 1991) and simultaneously measure their velocity distribution in two dimensions. This task has been accomplished by several researchers over the last two decades, carefully tabulated and outlined in Table 1 of Dabiri’s (2009) review and Tables 2.1 and 2.2 of Nasarek’s (2010) report, and the technique continues to evolve into better and more efficient temperature and velocity measurement methods. It is worth noting that in order to simultaneously measure the flow temperature and velocity, researchers have seeded the flow with solutions containing TLC material as well as tracer particles, only suited for cross-correlation velocimetry, due to the low image quality of the individual TLC particles. Up to this day, all of the reports on this flow diagnostics technique are based on acquiring color images of flows, with high concentrations of TLC material, and reconstructing planar temperature fields. Extensions of this principle like scanning methods (Fujisawa and Funatani 2000; Fujisawa et al. 2005; Lutjen et al. 2001) and stereoscopic arrangements (Funatani and Fujisawa 2002; Fujisawa et al. 2004, 2005) have also been used to reconstruct three-dimensional temperature flow fields. All of these measurements rely on the concept of breaking the color images into sections and evaluating the mean temperature of the flow in each section. Even though sophisticated methods have been successfully employed to extract the mean temperature of the flow by evaluating these so-called interrogation windows (Park et al. 2001), the resolution of such measurements is limited by the size of the windows and the reconstruction of temperature gradients is necessarily biased when using this approach. Furthermore, when the flow volumes are reduced to microscopic dimensions, the measurement paradigm changes and, for one, the use of a light sheet is not possible thus introducing another bias in the measurement of flows that contain a temperature gradient in the depth direction. Secondary flows, commonly encountered in microchannel geometries, possess flow features that are completely hidden to two-dimensional measurements with volume illumination (Rossi et al. 2011). On the other hand, as explained in Cierpka and Kähler (2012)’s review, seeding concentration tends to be lower in microfluidics experiments and correlation methods become less reliable while the individual tracking of particles would be a convenient solution to avoid bias errors. Moreover, if the TLC particles have a narrow size distribution, astigmatism particle tracking velocimetry (APTV) can be used to track their motion in three dimensions as well as their temperature (Cierpka et al. 2010, 2011). To this day, however, the application of TLC thermography, combined with particle velocimetry, to three-dimensional microflows presents currently unsurpassed challenges caused by sparse seeding density, volume illumination, and low particle image quality at high magnifications. Even though Park et al. (2001) also used the average temperature over sections to reconstruct the flow’s two-dimensional temperature field, they reported uncertainty figures for the temperature estimation of individual particles ranging from around 5 to 20 % over a temperature span of 2.5 K using a neural network calibration approach. They used micro-encapsulated TLCs manufactured by Hallcrest (BM40C26W20) with a useful temperature response range approximately between 26 and 29 °C. Due to the high uncertainty in the temperature measurement of individual particles, they calculated the mean temperature over interrogation windows of 32 × 32 pixel and obtained lower errors of 2−8 %. This reduction in uncertainty, however, comes at the expense of a lower spatial resolution due to the averaging over interrogation windows. Basson and Pottebaum (2012), recently reported temperature measurements in a microchannel using individual encapsulated TLC particles. They demonstrate interesting advantages provided by an innovative circularly polarized illumination system on micro-encapsulated TLCs also manufactured by Hallcrest (NSL33R35C5 W), yielding average uncertainties of 1.2 K over a temperature range of 36.3 and 43.7 °C (16 %).
Over the years, many calibration methods have been engineered to extract the temperature from the color of TLCs. Section 5 of Dabiri (2009)’s review and Section 5.3 of Abdullah et al. (2010)’s report provide a thorough account of the various attempts to perform this task over the last two decades. Rao and Zang (2010), Bednarz et al. (2010), and Cukurel et al. (2012) are some of the latest reports of novel techniques and ideas on this topic that are not covered in the earlier reviews. The general tendency over the last decades has been to use the temperature-hue relationship of TLCs to calibrate the digital images, where hue is a parameter that represents a color shade and will be defined in more detail in Sect. 4 On the other hand, multi-variable calibration approaches using the color images’ hue (H), saturation (S), and intensity (I) have also been studied, since the S and I signals also contain valuable information that plays a substantial role in relating the TLCs’ temperature to the color of their digital images. Fujisawa and Hashizume (2001) performed a study of synthetical data, using a multi-variable calibration approach, and reported uncertainty values of 0.06 K in a range of 2.3 K (2.6 %) for two-dimensional interrogation windows. Fujisawa et al. (2005) later reported uncertainty values of 0.13 K, using a stereoscopic setup, on TLCs with a temperature response range of 2.3 K (5.7 %), using a similar approach. It should be noted, however, that even though the HSI color space has been the transformation of choice for most research groups using this measurement technique, it is not the only means of interpreting color of digital images in order to extract their temperature information. Roesgen and Totaro (2002) introduced a statistical calibration approach that uses proper orthogonal decomposition (POD) to transform the raw RGB digital image data into a fully decorrelated variable space with the potential of providing a steeper calibration curve that yields a lower uncertainty for a one- or two-variable calibration. Hence, a study of non-encapsulated micro-TLC particles is presented to track the temperature of individual tracers in microfluidic flows using a multi-variable calibration approach. The tracer particles were fabricated by Shirasu Porous Glass (SPG) membrane emulsification, a technique that allows for the production of particles with narrow size distributions (Joscelyne and Trägårdh 2000).
2 Experimental setup
The entire system was installed on a damped optical table to avoid the effect of vibrations in the measurements. The light was routed to the back aperture of the microscope via an optical fiber and relayed to the objective lens through a filter, mounted inside the microscope. An LD Plan-NEOFLUAR, 40×, infinity corrected objective lens, with a numerical aperture of NA = 0.6, was used to focus the light on the flow sample, as well as to image the flow itself. A droplet of TLC-containing emulsion (see Sect. 3) was poured on a microscope glass plate and a Peltier element was mounted immediately above the droplet such that the fluid was in direct contact with most of its heating surface. The thickness of the fluid layer (TLC droplet) between the glass plate and the surface of the Peltier element was approximately 1.5 mm. The temperature of the Peltier element was automatically controlled by a custom module, implemented in the in-house image acquisition software, written in MATLAB, via a Peltier-Controller TC2812 manufactured by CoolTronic GmbH and a mini Pt1000 thermocouple. The acquisition frame rate for all measurements was 15 fps and a field of view of 400 × 300 μm2 was used for the temperature response analysis. The nuclei of the particle images used for the calibration analysis were approximately 20 pixel in diameter, on average. The TLC containing droplet remained in contact with the peltier element for approximately one hour, which was the time required for the temperature scanning procedure, and no abrasion or bleeding was observed in the TLC particles. The sample was only illuminated for the short lapses of time required for image acquisition (the microscope shutter was opened once the desired temperature was reached and the camera was ready to acquire, and subsequently closed after images were recorded) and no bleaching was observed in the TLC material under these conditions. Nevertheless, a preliminary bleaching test was performed to assess the resistance of the TLC and a degradation of the particles’ color was observed after approximately 30 min of continuous illumination. The time response of the TLC material was not measured for this study. The reader can refer to Ireland and Jones (1987) for a study on the response time of TLC thin sheets, where they report delay times of 3 ms.
3 Dispersion of non-encapsulated TLC particles
Since encapsulated TLC particles are clearly not a viable option for individual temperature tracking, non-encapsulated material was used. Thermography using non-encapsulated TLC material has been investigated to a limited extent for two-dimensional or point-wise temperature measurements (Muwanga and Hassan 2006a, b, 2007) but no attempts to fabricate stable TLC droplets for particle tracking have been made so far. The TLC particles used in this study were produced at the Institute of Pharmaceutical Technology of the Braunschweig University of Technology using a direct SPG membrane emulsification process as described in detail by Nakashima et al. (1992). The TLC bulk material (Hallcrest UN R25C10W) was briefly heated to 55 °C, beyond its melting point of 45−47 °C, and placed in a 10 ml custom built, double walled, temperature controlled, pressurized, stainless steel, external pressure microkit-type vessel manufactured by MCTech Co. The device was equipped with a Haake D1 water bath, manufactured by Thermo Haake GmbH, used for tempering the lipid phase of the material. A pressure of 25−35 kPa was applied to force the lipid phase through a pre-wetted hydrophilic SPG membrane with a pore size of 5.5 μm, fabricated by SPG technology Co., into 80 ml of 5 % poloxamer 188 emulsifier (aqueous phase) with 0.01 % thiomersal as preservative. The solution was continually stirred with a temperature controlled magnetic stirrer (IKA-Werke GmbH) at 300 rpm. Evaporated water was replenished every 12 h during the 48 h of preparation. After the direct emulsification process, the solution container was dipped into ice-water for at least 20 min, giving birth to the TLC particles that would be used for the temperature tracking experiments, which take form when the emulsion droplets are cooled below the liquid crystal phase transition temperature. All samples were stored at room temperature (18−20 °C). A direct comparison of the resulting non-encapsulated particles’ raw color appearance with their encapsulated counterpart is displayed in Fig. 2. The non-encapsulated TLC particles display a much more homogeneous color profile and, even though the raw images’ contrast seems to be low at higher temperatures, the color profile of the particle image stands out enough for the detection algorithm, outlined in detail in Sect. 4.
4 Image processing
H describes the shade of a particular color; conventional color names like yellow, orange, etc. are examples of hue.
S quantifies the degree of purity of the color, also described as the extent to which the color is diluted with white.
I relates to the chromatic-independent brightness of the color.
Just like with most measurement techniques, converting measured data to a desired physical quantity, in this case temperature, has been a topic of itself since the birth of the technique. So far, the hue-temperature dependence has been reported on most experimental studies as the basis for the calibration of the digital images even though a limited amount of research has been performed on directly using the R, G, B color components of digital images to extract the temperature (Vejrazka and Marty 2007). A thorough review of the literature pertinent to this particular topic can be found in Section 5.1 of Dabiri (2009)’s review and Section 5.3.1 of Abdullah et al. (2010)’s report. Rao and Zang (2010), Bednarz et al. (2010), and Cukurel et al. (2012) report the most recent studies and advances in the hue-temperature calibration of TLCs. Though this approach has worked for years and sophisticated computational methods such as neural networks have been used to improve the calibration results, it is clear from Fig. 6 that not only H shows a pronounced variation for different temperatures but S and I do as well. Now, if the H values can be successfully calibrated to temperature, it is only natural to expect that two more variables showing clear patterns would provide valuable information to improve the accuracy of the calibration.
As mentioned in Sect. 4, an alternative using the HSI color space is available. The HSI color space uses the relationship between R, G, and B instead of their raw values. Furthermore, the relationship between temperature and hue value has been the calibration method used by the great majority of research groups over the years. Analogous to Figs. 5, 9 shows a 3D scatter plot of the HSI components of all the particles detected with the temperature of each point given by the color map. Conversely, this figure also illustrates how the S and I data provide valuable information required to precisely extract the temperature of particles that lie in the flat regions of the H profile from Fig. 6, once again providing a pronounced data pattern to which a 3D polynomial can be fitted in order to obtain a calibration curve that works throughout the temperature range. Fujisawa and Hashizume (2001) performed a study with synthetical data and compared results for the calibration of temperature using its relationship with H, H and S, and H, S and I. They state that there is a clear advantage to using the S and I image data, in addition to H, and reported an uncertainty of 0.06 K in a range of 2.3 K (2.6 %), evaluating the average temperature in interrogation windows. Fujisawa et al. (2005) later reported uncertainty values of 0.13 K, using a stereoscopic setup (also 2D interrogation windows), on TLCs with a temperature response range of 2.3 K (5.7 %), also calibrating temperature with all three variables. Note that all of the research done up to this point has been performed using mean color values, calculated over designated areas of the sensor, and not individually for each tracer particle. As mentioned in previous sections, this fact is of major relevance for experiments in microfluidics since the recorded images integrate the light over the entire illuminated volume, introducing a strong bias in two-dimensional averages that does not occur with three-dimensional particle tracking. The temperature of individual TLC microdroplets evaluated in this study was also calibrated using all three H, S and I color variables evaluated at the center of each particle image.
A third variable space, resulting from the full decorrelation of the RGB image data via POD (Roesgen and Totaro 2002) as outlined in Sect. 4, was used to fit a 2D polynomial in order to obtain a calibration curve for the estimation of the individual particles’ temperature. Figure 10 shows a 2D scatter plot of the x1 and x2 components, associated with the direction of the non-zero eigenvalues λ1 = 0.0182 and λ2 = 0.0075, of all the particles detected with the temperature of each point given by the color map.
A microscopically transparent emulsion, consisting of a dispersion of non-encapsulated TLC particles, was used to evaluate the performance of a multi-variable temperature calibration method to track individual tracers in a fluid volume. The non-encapsulated tracer particles were fabricated by Shirasu Porous Glass (SPG) membrane emulsification, yielding a narrower size distribution than that of their commercially available encapsulated counterparts, with the added advantage that they lack a polymer surface with a different index of refraction thus providing substantially improved particle images. The calibration uses the three components of the RGB and HSI color spaces and the two non-zero components of the POD variable space. A three-dimensional polynomial was fitted to the color data of thousands of particles to estimate the temperature of each particle. The evaluation approach using all three HSI color components works consistently over a range exceeding the useful color response range of the TLC material, as quoted by the manufacturer, with an unprecedented low measurement uncertainty for individual temperature tracking of 4.9 % over 13 K, with a confidence interval of 95 %. This is a substantial step forward in the state-of-the-art of flow diagnostics concerning temperature measurements in microflows as the successful tracking of temperature in individual tracer particles opens the door to time resolved reconstruction of temperature flow fields. Furthermore, the combination of this measurement technique with astigmatism particle tracking velocimetry or other 3D defocusing methods has the potential of fully reconstructing time resolved velocity and temperature flow fields in three-dimensions with high spatial resolution although challenges will arise due to lower signal-to-noise ratios in the defocused elliptical images of the TLC particles.
Financial support from the German Research Foundation (DFG), under the framework of the mikroPART Collaborative Research Group (Micro systems for particulate Life-Science products), is gratefully appreciated.
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