An assessment of high-power light-emitting diodes for high frame rate schlieren imaging
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- Willert, C.E., Mitchell, D.M. & Soria, J. Exp Fluids (2012) 53: 413. doi:10.1007/s00348-012-1297-1
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The feasibility of using high-power light-emitting diodes (LED) as a light source for high frame rate schlieren imaging is investigated. Continuous sequences of high-intensity light pulses are achieved by overdriving the LED with current pulses up to a factor of ten beyond its specifications. In comparison to commonly used pulsed light sources such as gas discharge lamps and pulsed lasers, the pulsed LED has several attractive advantages: the pulse-to-pulse intensity variation is on the same order of magnitude as the detector (camera) noise permitting quantitative intensity measurements. The LED’s narrow emission bandwidth reduces chromatic abberations, yet it is spectrally wide enough to prevent the appearance of speckle and diffraction effects in the images. Most importantly, the essentially lag-free light emission within tens of nanoseconds of the applied current pulse allows the LED to be operated at varying frequencies (i.e., asynchronously), which generally is not possible with neither lasers nor discharge lamps. The pulsed LED source, driven by a simple driver circuit, is demonstrated on two schlieren imaging setups. The first configuration visualizes the temporal evolution of shock structures and sound waves of an under-expanded jet that is impinging on a rigid surface at frame rates of 500 kHz to 1 MHz. In a second application, long sequences of several thousand high-resolution images are acquired on a free jet at a frame rate of 1 kHz. The low-intensity fluctuation and large sample number allow a reliable computation of two-point correlation data from the image sequences.
Recent advances in light-emitting diode (LED) technology have resulted in high-power, single-chip devices with luminous radiant fluxes exceeding several watts. When operated with short-duration high-current pulses that significantly exceed the rated currents, the instantaneous light emission of an LED can be increased significantly (Stasicki et al. 1984). As shown by Hiller et al. (1987), the emitted light was, in principle, capable of acquiring Mach--Zehnder interferograms at frame rates in the MHz range. In their application, a single LED was coupled into a monofiber and pulsed with currents of up to 10 A at a frequency of 10 kHz. The principle was later used by Bretthauer et al. (1991) to provide pulsed illumination for a high-speed multiple-image camera based on the Cranz–Schardin principle. The optical arrangement imaged eight separate fiber-coupled LEDs sequentially onto eight separated CCD sensors via an eight-facetted mirror pyramid. This setup permitted image frame rates of up to 10 MHz with the LEDs being pulsed at similar durations (50 ns … 1 μs). More recently, the Cranz–Schardin imaging principle has been demonstrated in a configuration that uses a single CCD sensor to image the light of several pulsed LEDs onto separate areas allowing even higher frame rates (Buttsworth 2008; Deblock et al. 2007).
In an extension to the work by Stasicki et al. (1984, 1990), the principle of pulsed light emission from overdriven LEDs was recently investigated by Willert et al. (2010) for modern high-power LED devices on the background of possible application to particle-based flow velocimetry. The investigated devices are designed to operate at continuous currents of up to 18 A and can be operated reliably with pulsed currents exceeding 200 A with which the momentary luminous flux can be increased by a factor of 5–8. The intensity levels provided by the overdriven LEDs are comparable to the intensity of photographic (xenon) flash units and therefore have potential as suitable light sources for schlieren imaging. Compared to the commonly used xenon flash units, an LED essentially instantly responds to current pulses with rise times on the order of 100 ns, thereby enabling stroboscopic illumination at megahertz rates. As will be documented later, the LED provides very repeatable illumination intensities in comparison to a xenon light flash lamp. Further, the broader emission spectrum of an LED with respect to a laser avoids the generation of light speckle on the image sensor, which often arise due to the presence of diffracting elements along the optical path, such as the knife edge in a schlieren setup.
The following article summarizes efforts of using a high-power LED operated in pulsed mode as a light source for schlieren imaging purposes. Different from previous work is that a single LED is pulsed with high currents at much higher repetition rates than reported for instance in (Willert et al. 2010). The first part of the paper provides some background information on the pulsed operation of high-power LEDs. The second part is dedicated to two exemplary applications of the pulsed LED source in schlieren imaging of a supersonic under-expanded free jet.
2 Pulsed LED operation at high repetition rates
Driving the LED with excessive currents, even for short durations, will lead to thermal damage and subsequent failure of the device. This was investigated systematically in (Willert et al. 2010) by gradually raising the pulse current for a given pulse width until failure occurred. In particular, it was found that the current levels could be increased with decreasing pulse durations. However, these data were obtained at rather low frequencies around 25 Hz with a correspondingly low duty cycle. For the present application, however, the duty cycle is increased up to 50 %, while the diode is operated in burst mode (here around 100 pulses). The current-pulse damage thresholds determined in (Willert et al. 2010), therefore, do not apply here and require a trial-and-error approach in obtaining reliable current levels.
2.1 Short pulse response characteristics
2.2 LED burst mode operation
The transient burst mode of operation allows the LED to be operated well beyond its design limits. In the presented application, the drive current reaches maximum values exceeding If = 120 A. If summed over 100 pulses, the LED is effectively subjected to a 50 μs pulse of about If = 120 A, which would result in immediate damage to the device, given the data presented in (Willert et al. 2010): At a pulse width of 50 μs, the maximum single pulse drive current was found to be about 65 A (The manufacturer quotes an absolute maximum current of 36A (Luminus 2008)). The reason the diode survives the current pulse train is the limited duty cycle (25 %) of the pulses allowing the LED substrate (die) to cool in between the drive pulses. No systematic experiments have been performed to determine the maximum pulse currents for the limited (100) pulse train. The second application presented herein involved continuous pulsing of the LED at 1 kHz with drive currents exceeding If = 120 A at a much lower duty cycle (0.5 %), which does not introduce significant heat generation within the device.
The high current density in the LED causes the center wavelength of the electroluminescence to shift by about 20 nm from 530 nm to a cyan color (510 nm) at currents exceeding 100A (Willert et al. 2010). While the radiometric flux may be larger with increasing currents, this again has to be normalized against the wavelength-dependent sensitivity of the camera sensor to assess the actual improvement.
3 High-speed schlieren imaging of a supersonic jet
3.1 Burst mode schlieren image at up to 1 MHz
The pulsed LED light source described in the previous section was used to image the unsteady flow of an under-expanded free jet impinging onto a solid surface. This was achieved by synchronizing the LED driving electronics to a high-speed camera (Shimadzu HPV-1, 312 × 260 pixel (Etoh et al. 2002)). The LED (Luminus, Phlatlight CBT-120, green (Luminus 2008)) was pulsed in burst mode for 102 images at currents of up to 120 Ampere with 500 ns pulse duration.
The schlieren flow visualization shows a jet at a nozzle pressure ratio (NPR) of 5.2, defined as the ratio of plenum stagnation pressure to ambient pressure. The impingement plate is positioned at a distance of x = 15 mm (x/d = 3.0). The jet core is characterized by the presence of a strong Mach disk, as well as an intermittent stand off shock above the plate (most evident in first and fourth images of the sequence). This combination of pressure ratio and impingement distance produces an oscillatory helical instability in the jet. The axial and radial position of the Mach disk is seen to vary from frame to frame, and a tilt about the x-axis is also evident, though somewhat more difficult to see in the still images. The size and shape of the standoff shock also fluctuates from image to image, not being evident at all in the final image.
The high temporal resolution of the camera combined with the short exposure time of the illumination system means that the evolution of individual acoustic waves can also be resolved in the flow visualization. In the present image set, there is a clear asymmetry in the acoustic field, which is almost certainly the result of the dominance of the helical instability in the jet. Previous work (Henderson 2003, 2005) has demonstrated that the production of sound waves is an outcome of fluctuations in the wall jet, driven by the arrival of coherent structures convected down the primary jet. As the impinging structures are helical, the resulting sound field will also be helical. Given that schlieren is a path-integrated technique, the resulting image shows a staggered sequence of acoustic waves appearing on either side of the primary jet.
In addition to the examples shown here, a fluid dynamics video showing selected sequences at four different nozzle pressure ratios are available for download from arXiv (Willert et al. 2010).
3.2 Continuous pulsed schlieren imaging of a free jet
The pulsed LED sources also offer an alternative to stroboscopic sources for long-duration, moderate frame rate experiments. A second set of experiments is presented where the image acquisition was performed with a PCO Dimax camera (2,016 × 2,016 pixel) operating at a frame rate of 1,000 frames per second. At this frame rate, the convection and evolution of individual structures cannot be observed; however, the system allows for the acquisition of images at significantly higher resolution and in large enough sample sizes to undertake statistical analysis.
To demonstrate the potential of the system, it is applied to a similar experimental facility to that described in the previous section, though the nozzle diameter is increased to 15 mm. It should also be noted that the compact dimensions of the LED’s emitter (3 × 4 mm2) already make it appropriate for a schlieren light source, as described in (Settles 2001). Therefore, no condenser lens and slit system was required, which further simplified the optical setup. A free jet operating at NPR = 2.93, where a strong screech tone exists, was the subject of the experiment.
With the LED pulsed for 2 μs at If ≈ 100 A synchronous to the camera frame rate, a sequence of 6,300 images was obtained. Once again it should be emphasized that each image must be considered independent from its predecessor in the sequence. In this low duty cycle, continuous pulsing mode, the LED drive electronics operate in a steady-state manner, in which the pulse-to-pulse intensity variations become insignificant, that is, there is no exponential intensity decay as shown in Fig. 3.
The correlation of the fixed point, (x0, r0), with every other point in the image is calculated across the entire sequence. The quantity being correlated, the image intensity, does not correspond directly to any fluid property, but is rather a representation of the path integral of the refractive index through the depth of the flow field. Nonetheless, it is useful to investigate the macroscopic properties of the flow, in particular the interaction between the jet and the acoustic field.
Comparison of Figs. 11 and 12 shows that the statistical analysis of large data sets can yield valuable information even from relatively qualitative visualizations such as schlieren image sequences. The use of the pulsed LED system allows for fine control of both acquisition rate and exposure time, independent of the camera system used.
4 Discussion and summarizing remarks
As mentioned in the previous section, one of the advantages of the LED system is that the LED itself intrinsically possesses a geometry that makes it appropriate for use as a Schlieren light source. Settles (2001) states “a rectangular light source with overall dimensions of a few mm is most suitable for schlieren imaging according to sensitivity and measuring-range considerations”. While it may in some cases still be desirable to use a condenser-slit system, it is no longer necessary to do so with an LED light source. This reduces the number of components needed and space required for the schlieren system. With regard to LED selection, both the angular emission profile and wavelength also influence the performance in a schlieren imaging setup; in the present application, a green LED was found to outperform a seemingly brighter red LED.
The pulsed LED system also offers a significant advantage in ease of alignment compared to many other pulsed light sources. The LED can be operated in its “normal” continuous mode, or pulsed quickly enough to appear continuous to the human eye. This greatly simplifies the alignment and setup process, as the focus and schlieren cutoff can be adjusted in real time. Both the low operating voltage of the LED as well as the non-collimated nature of the emitted light reduce operational hazards. Even though the LEDs were operated well beyond their specifications, no devices were damaged during the experiments. The actual safe operating limits for LEDs operated in burst mode so far have not been investigated by the authors.
While the attentive reader may rightfully observe that a high-speed camera can be shuttered to reduce motion blur instead of pulsing the LED, it should be observed that the LED will not survive a continuous pulse for the duration of the image sequence acquisition (120A for 100 μs). The real advantage of the pulsed LED operation manifests itself as soon as the pulsing frequencies are reduced to values in the 100 kHz range and below. Recording longer image sequences at these frequencies requires pulse durations in the millisecond range and longer, which is beyond the flash duration of conventional xenon flash lamps and would require high brightness continuous light sources. For example, in order to match the intensity of the 2 μs LED pulses at 1 kHz frame rate as presented in Sect. 3.2 would require a continuous light source with a 500 times higher average intensity.
Although not an issue in mirror-based schlieren setups, the narrow bandwidth of the LED electroluminescence (about 35 nm FWHM for green LEDs) improves image contrast in comparison to white light illumination due to the reduction of chromatic aberration effects in the optical setup. While the highly coherent light provided by laser sources makes a conventional schlieren system very susceptible to diffraction effects at the knife edge and introduces speckle effects on the sensor, these issues are effectively avoided by the short coherence length of the LED.
The high repeatability of the LED pulse trains makes the acquired data suitable for statistics-based imaging involving a multitude of image sequences. This is exemplified by the two-point correlation data shown in Fig. 12.
A key advantage of the LED is that with a single illumination system, a range of different image acquisition parameters may be covered. The pulse rate, pulse width, brightness, and acquisition duration are all independent parameters, allowing for a significant flexibility in the system. All parameters may be varied arbitrarily during the experiment, allowing the user complete control over all aspects of the illumination. For instance, the essentially lag-free light emission of an LED in response to an external trigger event allows the system to capture phase steady image data of cyclic recurring events of continuously varying frequency.
Beyond the high-speed schlieren imaging applications presented herein, pulsed LED illumination has been demonstrated both for flow field measurement, in particular particle image velocimetry (PIV) (Stasicki et al. 2010; Willert et al. 2010), as well as for high speed droplet shadow imaging of spray systems (Klinner 2011; Willert et al. 2008, 2010).
The financial support of this research by the Australian Research Council is gratefully acknowledged.