Introduction

Organic polymer-based materials are very important in the field of optoelectronics due to their attractive properties (Hsu et al. 2016). These materials are rapidly replacing their inorganic counterparts due to their flexibility in manufacturing combined with the ease in fabrication and manufacturing. Polystyrene (PS) has draw attention due to its superior properties such as high transparency, electrical insulator, high refractive index and low water absorption (Shaffer and Koziol 2002; Walker and Asher 2005). PS being cost-effective commercial commodity plastic material has been utilized as one of the important polymeric materials for various NLO-active devices (Sureshkumar et al. 2008). It is reported that the optical properties, magnetic properties, and mechanical properties of PS were significantly improved after embedding metal or semiconductor nanoparticles into the polymer matrix (Nikkeshi et al. 1998; Zhu and Schmauder 2003; Ahmad and Mamat 2011; Aly et al. 2012; Sangawar and Golchha 2013). It is reported that addition of metal nanoparticles can enhance the thermal conductivity and heat transfer of fluid (Sheikholeslami 2017a, b; Sheikholeslami et al. 2017; Sheikholeslami and Vajravelu 2017). Incorporation of noble metals in polystyrene for the synthesis of composite has potential advantages in optoelectronic, catalyst, and chemical sensors applications (Alekseeva et al. 2013; Zhu et al. 2013; Khokhar et al. 2011; Higuchi et al. 2016). Xia et al. (2014) increased the power conversion efficiency of organic/Si hybrid solar cells by incorporating of gold into poly (3,4-ethylenedioxythiophene)/polystyrenesulfonate due to light trapping.

Here, we report the first study on preparation and characterization of PS:MO/Si heterojunction photo detectors based on incorporating the polystyrene with gold and silver nanoparticles prepared by laser ablation in liquid.

Experimental

In this study, we used high-purity polystyrene grains provided from by the ICI company as matrix, first the PS grains dissolved in high-purity (99.99%) dimethylene chloride (CH2Cl2) solvent provided from GCC to obtain concentration of 7 wt%/vol. PS was doped with methyl-orange (MO) (C14H14N3NaO3S) with concentration of 6.7 wt%. Figure 1 shows the photograph of PS solution before and after doping with MO. The colloidal silver NPs (Fig. 2) were synthesized by laser ablation in ethanol with laser energy of 750 mJ and with 200 laser pulses, while the Au NPs were synthesized with laser energy of 600 mJ with 300 laser pulses. The concentration of Ag and Au NPs was 0.4 and 0.5 mg mL−1, respectively. The experimental details of laser ablation process of Au nanoparticles are presented elsewhere (Ismail et al. 2012; Yong et al. 2006). Incorporating the Ag and Au NPs into the PS matrix was carried out using drop casting technique. The structure of the doped polystyrene before and after nanoparticle incorporation was investigated using X-ray diffractometer (XRD-6000 Shimadzu). Scanning electron microscope (FEI, model) was used to investigate the microstructure and pore size of PS. Transmission electron microscope (Philips CM10 pw 6020) was used to investigate the morphology and size of Au and Ag NPs. The functional group of PS was measured using FT-IR (FTIR-8400s, Shimadzu) spectrophotometer. The optical absorption of films was measured by using UV–Vis spectrophotometer (UV/1800, Shimadzu). Atomic force microscopy (CSPM-5000) was used to investigate the surface morphology of the PS. To fabricate photodetector, drop casting technique was used to deposit the PS film on a 1-cm2 mirror-like p-type (111) single-crystal silicon substrates having electrical resistivity of 1–3 Ω cm. Ohmic contacts were made on PS and on back surface of the silicon substrate by depositing indium and aluminum films, respectively, using thermal evaporation system under pressure down to 10−7 mbar; Fig. 3 shows the schematic diagram of PS/p-Si heterojunction. The dark and illuminated current–voltage characteristics were investigated.

Fig. 1
figure 1

Photographs of polystyrene solution before and after doping with MO

Fig. 2
figure 2

Photograph of fresh colloidal Ag NPs and Au NPs prepared by laser ablation in ethanol

Fig. 3
figure 3

Architecture of PS/Si heterojunction

The spectral responsivity in the range of (400–1000) nm of the heterojunctions before and after incorporation of nanoparticles was investigated using calibrated monochromator (Jobin-Yvon). All the above measurements were conducted at room temperature.

Results and discussion

Figure 4 shows XRD patterns of PS film before and after incorporated with nanoparticles. A broad and strong peak was noticed at ~20° indicating the amorphous nature of PS even after incorporating the Ag and Au nanoparticles into the PS matrix. A small shift in 2θ and increase in diffraction peak intensity were observed after adding these nanoparticles.

Fig. 4
figure 4

XRD patterns of PS films before and after addition of Au and Ag nanoparticles

Figure 5 shows the SEM images of PS matrix and Au/PS and Ag/PS composite surfaces. The SEM image confirmed the formation of high-porosity (~94%) PS structure; the pores have circular shape with an average size of 5.5 μm. The PS surface (Fig. 5a) exhibits highly interconnected micropore structure. After addition of Au and Ag nanoparticles, the PS surface was modified and the pores were completely filled with these nanoparticles as seen in Fig. 5b, c. It is obvious from this figure PS microspheres were covered with Au and Ag nanoparticles. These structures indicate gold-decorated and silver-decorated microspheres increasing the coverage area of both Au and Ag on the PS core (Zhang et al. 2006).

Fig. 5
figure 5

SEM images of a PS matrix, b Au-incorporated PS matrix, c Ag-incorporated PS matrix. Inset the magnified SEM image of microsphere PS

In the inset of Fig. 5c, we have observed formation of silver nanoshells as well as free silver nanoparticles attached on PS surfaces. This process mainly depends on the growth and nucleation conditions (Zhang et al. 2006), and the same thing was noticed for Au–PS composite structure. Figure 6 shows the TEM images of Au NPs and Ag NPs prepared by laser ablation in ethanol. It is clearly seen that the particles were in nano-size and have spherical shape. The average particle sizes of Au and Ag were around 50 and 70 nm, respectively. Agglomeration and aggregation of gold NPs and Ag NPs have been observed (denoted by arrows).

Fig. 6
figure 6

TEM images of Au NPs (a) and Ag NPs (b)

This agglomeration can be arising from the heating induced by high laser fluence which in turn affects the surface chemistry of the Au and Ag NPs and plays an important role in dynamic procedure of agglomeration (Zhang and Gu 2006). Hydrodynamic drag force (Fd) produced from laser heating of nanoparticles solution resulted in a circulation of the fluid which can also contribute to the agglomeration of nanoparticles. The drag force can be given by the following equation (Grant et al. 2003; Khodary 2010):

$$ F_{\text{d}} = \frac{1}{2}C_{\text{d }} A\rho V^{2} , $$
(1)

where C d is the drag coefficient, A is the cross-sectional area of perpendicular on ethanol flow, ρ is the density of ethanol and V is the velocity of colloidal solution. The morphology of PS, Au–Ps and Ag–PS composites was investigated by AFM. Figure 7 shows 3D-AFM images (scanned area of 3 × 3 μm) of PS before after incorporation of Au and Ag NPs.

Fig. 7
figure 7

3-D AFM images of PS (a), Au–PS composite (b) and Ag–PS composite (c)

The PS matrix film has pores and the grains agglomerated and aggregated on the walls of the pores. It is clear that the morphology of PS showed microspheres of PS with existence of pores (Fig. 7a). The morphology was significantly changed after adding the nanoparticles; the added particles completely filled the PS-interconnected pores and some of them are agglomerated. The AFM images of Au–PS and Ag–PS composites (Fig. 7b, c) confirmed that the Au and Ag particles were uniformly distributed over the entire PS matrix, vertically aligned and well attached to the PS microspheres.

The root-mean square (RMS) of surface roughness was obtained from AFM analysis and found to be 0.29, 0.65 and 0.55 nm for PS, Au–PS and Ag–PS films, respectively. Increasing the surface roughness will enhance the light absorption in photodetector applications. The optical band gap (E g) of PS films can be obtained from the Tauc relationship:

$$ \left( {\alpha h\upsilon } \right) = A\left( {E_{\text{g}} - h\upsilon } \right)^{1/2} , $$
(2)

where A is a constant, α is the absorption coefficient, and is the photon energy. Figure 8 shows the (αhυ)2 versus photon energy plots for PS and Au–PS and Ag–PS composite films. Figure 8 proves that the transition type is direct, the optical band gap can be determined from extrapolating the linear part of this figure to  = 0 points. The energy gap of PS:MO was found to be around 4.5 eV. Incorporating of PS with Au NPs and Ag NPs resulted in decreasing the band gap to 3.5 and 3.3 eV, respectively. The variation of the optical energy gap after adding nanoparticles can be attributed to modifying the electronic structure of the PS matrix due to appearance of various polaronic and defect levels (Costa et al. 1998) due to decreasing the electrical resistivity of PS. Our results showed that the electrical resistivity of PS was decreased from 4.59 × 106 Ω cm to 3.7 × 105 Ω cm and to 2.1 × 105 Ω cm after inclusion of Ag and Au NPs, respectively.

Fig. 8
figure 8

Variation of (αhν)2 versus photo energy of PS, Au–PS and Ag–PS composites

This result can be ascribed to (I) appearance of loose defect charges located at interface and to (II) the conducting process is dominated by the percolating paths, in parallel with other non-percolating paths (Tchoul et al. 2008; Shockley and Read 1952).

The FT-IR spectra of PS, Au–PS composite and Ag–PS composite are shown in the Appendix, the IR transmission bands of PS correspond to their functional groups, C–H aromatic stretch was noticed at the range 2924–3026 cm−1, peak located at 1600 cm−1 indexed to C=C noticed, C=O at 1745 cm−1, stretch C–O bond located at 906 cm−1 and CH2 (wagging) at 1600 cm−1. The FT-IR of Au–PS composite and Ag–PS composite showed formation of the main PS functional groups, but the intensity of bond absorption peaks has increased and slight shifts in the wavenumber of main bonds was observed. The dark I–V characteristics of PS/p-Si, Au–PS/p-Si and Ag–PS/p-Si heterojunctions are depicted in Fig. 9 under forward and reverse bias. Poor I–V characteristics were noticed for PS/p-Si heterojunction, attributed to the trapping and recombination centers that arose from porous structure of PS. The I–V of Au–PS composite/p-Si exhibits the following rectification characteristics: the rectification factor was found to be ~71 at 4 V, the forward current increases with bias voltage and the reverse current was voltage independent at V R < 2 V, soft breakdown was noticed after increasing the bias voltage beyond this voltage value. A typical I–V characteristic was noticed for Ag–PS/p-Si heterojunction, but breakdown occurred at 2.5 V which can be ascribed to the leakage current and surface states.

Fig. 9
figure 9

Dark I–V characteristics of PS/Si heterojunctions before and after inclusion of Au NPs and Ag NPs

Figure 10 illustrates the illuminated I–V characteristics of PS/Si, Au–PS/Si and Ag–PS/Si heterojunctions; the current increased after illumination due to generation of e–h pairs in depletion region between the PS layer and Si substrate. The photocurrent for PS composite/Si heterojunctions was higher than that of PS/Si. This can be attributed to the light absorption enhancement originated by presence of Ag NPs and Au NPs throughout the surface plasmon resonance SPR process as well as due to increasing the electrical conductivity of PS layer (increasing the depletion layer width). On the other hand, increasing the light intensity leads to increasing the photocurrent and no saturation in photocurrent was noticed indicating good linearity characteristics of the synthesized photodetectors. The spectral responsivity plot of PS/Si heterojunctions at 1.5 V bias is demonstrated in Fig. 11. It can be defined as the ratio of photocurrent to incident light power and depends on the numbers of e–h pairs generated at or the vicinity of depletion region of the junction.

Fig. 10
figure 10

Illuminated I–V characteristics of PS/Si (a) Au–PS/Si (b) and Ag–PS/Si heterojunctions (c)

Fig. 11
figure 11

Effect of inclusion of Au NPs and Ag NPs into PS matrix on spectral responsivity of heterojunctions

It is clearly noted that there are two peaks of response: the first peak (region 1) is located at 450 nm due to absorption edge of PS, while the second peak is located at (800–900) nm (region 2) due to absorption edge of underlaying Si substrate. The responsivity decreases after 450 nm due to recombination process; the carriers which recombine before reaching the depletion region (high internal electric field region) as stated in the following equation (Shockley and Read 1952):

$$ U_{p} = \frac{{p_{n } - p_{n0} }}{{\tau_{p} }}, $$
(3)

where U n is net recombination rate, p n is the concentration of holes in n-type and p n0 is the hole concentration at thermal equilibrium and τp is the minority carrier life time. It can be seen that addition of the Au NPs and the Ag NPs into PS/Si junction increases the responsivity by factor of 4 and 2.5, respectively. This result can be attributed to the increase in light absorption by embedding of nanoparticles. The responsivity of Au–PS/Si and Ag–PS/Si heterojunctions was higher than that of PS/Si heterojunction due to increase in the sensitive area of photodetector of Ag- or Au-decorated PS microspheres. Increasing the depletion width of heterojunction after adding Ag NPs and Au NPs plays big role in improvement of the responsivity of heterojunction, particularly at the visible region (Ismail et al. 2013,2016).

Conclusion

We have successfully demonstrated a simple and novel technique to synthesis Ag-decorated and Au-decorated PS microspheres. The optical properties data show that the optical energy gap of PS decrease after incorporating with Au NPs and Ag NPs. XRD data confirm the amorphous nature of PS and PS composite layers. The electrical and photoresponse of PS/Si enhanced significantly after adding Ag NPs and Au NPs. Two peaks of response were noticed for PS composite/Si heterojunction. Based on the results obtained, this technique can be used to fabricate high photosensitivity and cost-effective PS/Si heterojunction photodetectors.