Skip to main content
Log in

High-quality industrial n-type silicon wafers with an efficiency of over 23% for Si heterojunction solar cells

  • Research Article
  • Published:
Frontiers in Energy Aims and scope Submit manuscript

Abstract

n-type CZ-Si wafers featuring longer minority carrier lifetime and higher tolerance of certain metal contamination can offer one of the best Si-based solar cells. In this study, Si heterojuction (SHJ) solar cells which was fabricated with different wafers in the top, middle and tail positions of the ingot, exhibited a stable high efficiency of > 22% in spite of the various profiles of the resistivity and lifetime, which demonstrated the high material utilization of n-type ingot. In addition, for effectively converting the sunlight into electrical power, the pyramid size, pyramid density and roughness of surface of the Cz-Si wafer were investigated by scanning electron microscope (SEM) and transmission electron microscope (TEM). Furthermore, the dependence of SHJ solar cell open-circuit voltage on the surface topography was discussed, which indicated that the uniformity of surface pyramid helps to improve the open-circuit voltage and conversion efficiency. Moreover, the simulation revealed that the highest efficiency of the SHJ solar cell could be achieved by the wafer with a thickness of 100 μm. Fortunately, over 23% of the conversion efficiency of the SHJ solar cell with a wafer thickness of 100 μm was obtained based on the systematic optimization of cell fabrication process in the pilot production line. Evidently, the large availability of both n-type ingot and thinner wafer strongly supported the lower cost fabrication of high efficiency SHJ solar cell.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Masuko K, Shigematsu M, Hashiguchi T, Fujishima D, Kai M, Yoshimura N, Yamaguchi T, Ichihashi Y, Mishima T, Matsubara N, Yamanishi T, Takahama T, Taguchi M, Maruyama E, Okamoto S. Achievement of more than 25% conversion efficiency with crystalline silicon heterojunction solar cell. IEEE Journal of Photovoltaics, 2014, 4(6): 1433–1435

    Article  Google Scholar 

  2. Adachi D, Hernandez J L, Yamamoto K. Impact of carrier recombination on fill factor for large area heterojunction crystalline silicon solar cell with 25.1% efficiency. Applied Physics Letters, 2015, 107(23):233506

    Article  Google Scholar 

  3. Green M A, Emery K, Hishikawa Y, Warta W, Dunlop E D. Solar cell efficiency tables (version 48). Progress in Photovoltaics: Research and Applications, 2016, 24: 905–913

    Article  Google Scholar 

  4. Glunz S. Crystalline silicon photovoltaics from the past to the future. In: The 25th International Photovoltaic Science and Engineering Conference. Busan, Korea, 2015

    Google Scholar 

  5. Sheng J, Wang W, Yuan S, Cai W, Sheng Y, Chen Y, Ding J, Yuan N, Feng Z, Verlinden P J. Development of a large area n-type PERT cell with high efficiency of 22% using industrially feasible technology. Solar Energy Materials and Solar Cells, 2016, 152: 59–64

    Article  Google Scholar 

  6. Meng F, Shi J, Liu Z, Cui Y, Lu Z, Feng Z. High mobility transparent conductive W-doped In2O3 thin films prepared at low substrate temperature and its application to solar cells. Solar Energy Materials and Solar Cells, 2014, 122(3): 70–74

    Article  Google Scholar 

  7. Liu W, Meng F, Zhang X, Liu Z. Evolution of a native oxide layer at the a-Si:H/c-Si interface and its influence on a silicon heterojunction solar cell. Applied Materials and Interfaces, 2015, 51(3): 748–751

    Google Scholar 

  8. Seif J P, Krishnamani G, Demaurex B, Ballif C, Wolf S D. Amorphous/crystalline silicon interface passivation: ambient-temperature dependence and implications for solar cell performance. IEEE Journal of Photovoltaics, 2015, 5(3): 718–724

    Article  Google Scholar 

  9. Mews M, Schulze T F, Mingirulli N, Korte L. Hydrogen plasma treatments for passivation of amorphous-crystalline silicon-heterojuncitons on surfaces promoting epitaxy. Applied Physics Letters, 2013, 102(12): 122106

    Article  Google Scholar 

  10. Geissbühler J, de Wolf S, Demaurex B, Seif J P, Alexander D T L, Barraud L, Ballif C. Amorphous/crystalline silicon interface defects induced by hydrogen plasma treatments. Applied Physics Letters, 2013, 102(23): 231604

    Article  Google Scholar 

  11. Lee S J, Kim S H, Kim D W, Kim K H, Kim B K, Jang J. Effect of hydrogen plasma passivation on performance of HIT solar cells. Solar Energy Materials and Solar Cells, 2011, 95(1): 81–83

    Article  Google Scholar 

  12. Zhang L, Liu W, Guo W, Bao J, Zhang X, Liu J, Wang D, Meng F, Liu Z. Interface processing of amorphous-crystallinesilicon heterojunction prior to the formation of amorphous-to-nanocrystalline transition phase. IEEE Journal of Photovoltaics, 2016, 6(3): 604–610

    Article  Google Scholar 

  13. Edwards M, Bowden S, Das U, Burrows M. Effect of texturing and surface preparation on lifetime and cell performance in heterojunction silicon solar cells. Solar Energy Materials and Solar Cells, 2008, 92(11): 1373–1377

    Article  Google Scholar 

  14. Fesquet L, Olibet S, Damon-Lacoste J, de Wolf S, Hessler-wyser A, Monachorr C, Ballif C. Modification of textured silicon wafer surface morphology for fabrication of heterojunction solar cell with open circuit voltage over 700 mV. In: 34th IEEE Photovoltaic Specialists Conference. Philadelphia, USA, 2009

    Google Scholar 

  15. Shen L, Meng F, Liu Z. Roles of the Fermi level of doped a-Si:H and band offsets at a-Si:H/c-Si interfaces in n-type HIT solar cells. Solar Energy, 2013, 97(5): 168–175

    Article  Google Scholar 

  16. Mishima T, Taguchi M, Sakata H, Maruyama E. Development status of high-efficiency HIT solar cells. Solar Energy Materials and Solar Cells, 2011, 95(1): 18–21

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Fanying Meng.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Meng, F., Liu, J., Shen, L. et al. High-quality industrial n-type silicon wafers with an efficiency of over 23% for Si heterojunction solar cells. Front. Energy 11, 78–84 (2017). https://doi.org/10.1007/s11708-016-0435-5

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11708-016-0435-5

Keywords

Navigation